Product Description
Product Description
Hot sale low noise air cooled two-stage15kw industrial screw air compressor
Introduction of 50HP CHINAMFG :
Screw Air Compressor is widely used in different industry. It can provide pressure 7bar, 8bar, 10bar, 12bar, Air flow is from 1m3/min to 30m3/min even more.
Full-automatically load and unload. Compressor will start automatically when there is no pressure, and will stop working when the pressure is full in air tank. When the compressor is short of electricity, the electricity will be in reverse. When the pressure is too high, the temperature is also high, which can protect itself full-automatically. You can use our compressor without any workers on duty.
Our technology adopts the third CHINAMFG non-symmetry tooth-model rotor in 5:6. The distance between rotor we keep is in 0.003 inch, which will have no abrasion for ever. The fall in tooth of rotor and cost of circumfluence is very small. Then it will be in higher effort than 4:6 about 10-20%, reducing electricity about 20%. We use CHINAMFG bearing, which prolongs the life of main machine. Our machine can work continuously in 24 hours.
Screw air compressor VS Piston air compressor
|
Item |
Screw air compressor |
Piston air compressor |
|
Consumption |
Compare with piston air compressor, screw air compressor more energy saving |
Energy loss because mechanical wearing. Low speed, high comsumption |
|
Consumbale parts |
Air filter/Oil filter/Air/Oil Separator |
much consumable parts, piston, ring, valve, etc |
|
Noise |
Low noise, cabinet with sound proof enclosure |
no cabinet, very noise |
|
Operation and maintenance |
Automactically, easy operation and maintenance, controller with alarm function, suit for unattended operation |
maintenance complicated |
|
Compressed air quality |
Low discharger temperature, oil content in the compressed air is ≤3ppm |
higher discharger temperature, no air/oil separator, high oil content in the compressed air |
|
Durability |
Two rotor no wearing, stable air delivery, F.A.D and efficiency will not reduce although use a period of time |
main parts easy to wearing, therefore F.A.D and efficiency will reduce after use a period of time |
Feature of 50HP Screw Compressor:
1. High efficiency permanent magnet motor, compared with ordinary three-step out-of-phase motor, energy saving is about 6-7%.
2. Adopt the new generation of type line host, split coupling structure, compact and stable, high energy efficiency.
3. Intelligent frequency conversion technology, 30% energy saving compared with ordinary power frequency air compressor.
4. High-efficiency motor of CHINAMFG brand, protection grade IP23/IP54, insulation grade F, CHINAMFG heavy duty bearing, the
efficiency is 3-5% higher than similar products.
Product Parameters
| Screw Compressor Model |
Air flow m3/min | Pressure bar | Power hp | Cooing type |
| YD-10SA | 1.0 | 7/8/10 | 10 | Air cooling/Water cooling |
| YD-15SA | 1.5 | 15 | ||
| YD-20SA | 2.1 | 20 | ||
| YD-25SA | 2.7 | 25 | ||
| YD-30SA | 3.2 | 30 | ||
| YD-40SA | 4.3 | 40 | ||
| YD-50SA | 5.7 | 50 | ||
| YD-60SA | 6.9 | 60 | ||
| YD-75SA | 9.8 | 75 | ||
| YD-100SA | 11.3 | 100 |
If these are not what you need, you can give us the exhaust pressure, displacement, usage and some other requirements of the air compressor, We will custom for you.
Packaging & Shipping
| Packaging Details: | Wooden case package |
| Delivery Detail: | 15 working days |
Company Profile
ZheJiang CHINAMFG Union Machinery is a professional manufacturer of plastic machines. It occupied an area of 18000 square meters. With years of development, its products covers plastic extrusion lines, plastic blowing machine, plastic recycling machine, air compressor etc.
Stick to the company idea is making good machine, being good person, CHINAMFG alwasy provide customers with high quality machines. Warmly welcome to visit our factory (next to ZheJiang )!
Why choose us?
Our advantages
1.20+ years plastic machine factory and we have 20000 square CHINAMFG standard workshop
2.15+ years experience engineer for the plastic machine, They can provide you with customized services
3.15+ years experience After-sales team, They have debugged and repaired 100+ production lines.
4.18 hours online sales staff, They can answer your questions within 6 hours
FAQ
Q: Your company is a transactional company or an industrial manufacture factory?
A: We are an industrial manufacture factory which locates in HangZhou city.
Q: All of your products are made by your self or compacted via purchasing the others?
A: We have independent technical team who focus on making machines, all the products are made by our technical team.
Q: What is the ability of your factory?
A: About 100 lines per month.
Q: Do you have any other services about your products?
A: We have a lot of experience on making projects and specifications for our clients, also we have a fixed service system.
Q: How do you make the quotation for clients?
A: The price depends on quality and performance but the clients should be satisfied first.
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| After-sales Service: | 1 Year |
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| Warranty: | 1 Year |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Horizontal |
| Customization: |
Available
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How are air compressors used in the food and beverage industry?
Air compressors play a vital role in the food and beverage industry, providing a reliable source of compressed air for various applications. Here are some common uses of air compressors in this industry:
1. Packaging and Filling:
Air compressors are extensively used in packaging and filling operations in the food and beverage industry. Compressed air is utilized to power pneumatic systems that control the movement and operation of packaging machinery, such as filling machines, capping machines, labeling equipment, and sealing devices. The precise and controlled delivery of compressed air ensures accurate and efficient packaging of products.
2. Cleaning and Sanitization:
Air compressors are employed for cleaning and sanitization purposes in food and beverage processing facilities. Compressed air is used to operate air-powered cleaning equipment, such as air blowguns, air-operated vacuum systems, and air knives. It helps remove debris, dust, and contaminants from production lines, equipment, and hard-to-reach areas. Additionally, compressed air is used for drying surfaces after cleaning and for applying sanitizing agents.
3. Cooling and Refrigeration:
In the food and beverage industry, air compressors are utilized in cooling and refrigeration systems. Compressed air is used to drive air compressors in refrigeration units, enabling the circulation of refrigerants and maintaining optimal temperatures for food storage and preservation. The controlled airflow provided by the compressors facilitates efficient cooling and refrigeration processes.
4. Aeration and Mixing:
Air compressors are used for aeration and mixing applications in the food and beverage industry. Compressed air is introduced into processes such as fermentation, dough mixing, and wastewater treatment. It helps in promoting oxygen transfer, enhancing microbial activity, and facilitating proper mixing of ingredients or substances, contributing to the desired quality and consistency of food and beverage products.
5. Pneumatic Conveying:
In food processing plants, air compressors are employed for pneumatic conveying systems. Compressed air is used to transport bulk materials such as grains, powders, and ingredients through pipes or tubes. It enables the gentle and efficient movement of materials without the need for mechanical conveyors, reducing the risk of product damage or contamination.
6. Quality Control and Testing:
Air compressors are utilized in quality control and testing processes within the food and beverage industry. Compressed air is used for leak testing of packaging materials, containers, and seals to ensure product integrity. It is also employed for spraying air or gases during sensory analysis and flavor testing.
7. Air Agitation:
In certain food and beverage production processes, air compressors are used for air agitation. Compressed air is introduced into tanks, mixing vessels, or fermentation tanks to create turbulence and promote mixing or chemical reactions. It aids in achieving consistent product quality and uniform distribution of ingredients or additives.
It is important to note that air compressors used in the food and beverage industry must meet strict hygiene and safety standards. They may require specific filtration systems, oil-free operation, and compliance with food safety regulations to prevent contamination or product spoilage.
By utilizing air compressors effectively, the food and beverage industry can benefit from improved productivity, enhanced product quality, and efficient processing operations.
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How do you choose the right air compressor for woodworking?
Choosing the right air compressor for woodworking is essential to ensure efficient and effective operation of pneumatic tools and equipment. Here are some factors to consider when selecting an air compressor for woodworking:
1. Required Air Volume (CFM):
Determine the required air volume or cubic feet per minute (CFM) for your woodworking tools and equipment. Different tools have varying CFM requirements, so it is crucial to choose an air compressor that can deliver the required CFM to power your tools effectively. Make sure to consider the highest CFM requirement among the tools you’ll be using simultaneously.
2. Tank Size:
Consider the tank size of the air compressor. A larger tank allows for more stored air, which can be beneficial when using tools that require short bursts of high air volume. It helps maintain a consistent air supply and reduces the frequency of the compressor cycling on and off. However, if you have tools with continuous high CFM demands, a larger tank may not be as critical.
3. Maximum Pressure (PSI):
Check the maximum pressure (PSI) rating of the air compressor. Woodworking tools typically operate within a specific PSI range, so ensure that the compressor can provide the required pressure. It is advisable to choose an air compressor with a higher maximum PSI rating to accommodate any future tool upgrades or changes in your woodworking needs.
4. Noise Level:
Consider the noise level of the air compressor, especially if you’ll be using it in a residential or shared workspace. Some air compressors have noise-reducing features or are designed to operate quietly, making them more suitable for woodworking environments where noise control is important.
5. Portability:
Assess the portability requirements of your woodworking projects. If you need to move the air compressor frequently or work in different locations, a portable and lightweight compressor may be preferable. However, if the compressor will remain stationary in a workshop, a larger, stationary model might be more suitable.
6. Power Source:
Determine the power source available in your woodworking workspace. Air compressors can be powered by electricity or gasoline engines. If electricity is readily available, an electric compressor may be more convenient and cost-effective. Gasoline-powered compressors offer greater flexibility for remote or outdoor woodworking projects where electricity may not be accessible.
7. Quality and Reliability:
Choose an air compressor from a reputable manufacturer known for producing reliable and high-quality equipment. Read customer reviews and consider the warranty and after-sales support offered by the manufacturer to ensure long-term satisfaction and reliability.
8. Budget:
Consider your budget and balance it with the features and specifications required for your woodworking needs. While it’s important to invest in a reliable and suitable air compressor, there are options available at various price points to accommodate different budgets.
By considering these factors and evaluating your specific woodworking requirements, you can choose an air compressor that meets the demands of your tools, provides efficient performance, and enhances your woodworking experience.
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Are there portable air compressors available for home use?
Yes, there are portable air compressors specifically designed for home use. These portable models offer convenience, versatility, and ease of use for various tasks around the house. Here are some key points about portable air compressors for home use:
1. Compact and Lightweight: Portable air compressors are typically compact and lightweight, making them easy to transport and store. They are designed with portability in mind, allowing homeowners to move them around the house or take them to different locations as needed.
2. Electric-Powered: Most portable air compressors for home use are electric-powered. They can be plugged into a standard household electrical outlet, eliminating the need for gasoline or other fuel sources. This makes them suitable for indoor use without concerns about emissions or ventilation.
3. Versatile Applications: Portable air compressors can be used for a wide range of home applications. They are commonly used for inflating tires, sports equipment, and inflatable toys. They are also handy for operating pneumatic tools such as nail guns, staplers, and paint sprayers. Additionally, portable air compressors can be used for cleaning tasks, powering airbrushes, and other light-duty tasks around the house.
4. Pressure and Capacity: Portable air compressors for home use typically have lower pressure and capacity ratings compared to larger industrial or commercial models. They are designed to meet the needs of common household tasks rather than heavy-duty applications. The pressure and capacity of these compressors are usually sufficient for most home users.
5. Oil-Free Operation: Many portable air compressors for home use feature oil-free operation. This means they do not require regular oil changes or maintenance, making them more user-friendly and hassle-free for homeowners.
6. Noise Level: Portable air compressors designed for home use often prioritize low noise levels. They are engineered to operate quietly, reducing noise disturbances in residential environments.
7. Cost: Portable air compressors for home use are generally more affordable compared to larger, industrial-grade compressors. They offer a cost-effective solution for homeowners who require occasional or light-duty compressed air applications.
When considering a portable air compressor for home use, it’s important to assess your specific needs and tasks. Determine the required pressure, capacity, and features that align with your intended applications. Additionally, consider factors such as portability, noise level, and budget to choose a suitable model that meets your requirements.
Overall, portable air compressors provide a practical and accessible compressed air solution for homeowners, allowing them to tackle a variety of tasks efficiently and conveniently within a home setting.
editor by CX 2024-05-02
China manufacturer 15kw 20HP OEM Fixed Speed Industrial Screw Air Compressor wholesaler
Product Description
Product Description
Genuine original air end system
·Original CHINAMFG air end
·The third generation screw rotor profile, 5:6 asymmetric rotor
·Large rotor, low rotation speed, low specific power
·Sweden CHINAMFG element bearings ensure the ultra-long service life of the air end
High efficiency permanent magnet motor
·Using high-performance permanent magnets, no loss of magnetism at 200°C
·IE3 Premium Efficiency
·IP55 degree of protection, Class F insulation, Class B temperature rise
·High transmission efficiency, service life of up to 15 years
High-efficiency air filter
·Filtration accuracy up to 99.5%
·Dust particles below 0.1 CHINAMFG
·Service life up to 3000 hours
High-efficiency oil filter
·Filtration accuracy up to 99.5%
·Oil particles can be controlled at 0.1 CHINAMFG
·Service life up to 3000 hours
High-efficiency oil gas tank
·Oversized oil gas tank improves the cyclone effect maximizing the separation process
·The high-efficiency oil gas separator ensures that the oil content is less than 2ppm
·System pressure drop is less than 0.2bar
·Service life of oil gas separator is up to 3000 hours
Energy-saving air inlet valve
·Large suction area
·Low load energy consumption in unloaded operation
·Cast aluminum maintenance free design
·Fast check: prevent unloading and shutdown oil injection
Classic cooler design
·Oversized cooler design
·Easy access for maintenance
·Anti-corrosion coating on surface
High-quality cooling fan
·Compact
·Low noise level
·High capacity for optimized cooling
·Low power consumption
Highly integrated microcomputer controller
·7.0 inch full color touch screen
·Full graphical flow diagram
·Multiple languages
·Real-time operation/maintenance/alarm information
·Operation record/chart display
·Weekly and daily scheduling, service history and plHangZhou
·On board RS485 interface, Modbus RTU
Product Parameters
| Model | Motor Power | Maximum Working Pressure | Free Air Delivery | Air Outlet Pipe Diameter | Weight | Dimensions(L*W*H) | |||
| kW | hp | bar(g) | psig | m³/min | cfm | kg | mm | ||
| BG10A | 7.5 | 10 | 7 | 102 | 1.2 | 42 | G1/2″ | 190 | 900*650*850 |
| 8 | 116 | 1.1 | 39 | ||||||
| 10 | 145 | 0.9 | 32 | ||||||
| 13 | 189 | 0.7 | 25 | ||||||
| BG15A | 11 | 15 | 7 | 102 | 1.7 | 60 | G3/4″ | 320 | 1060*750*1000 |
| 8 | 116 | 1.6 | 57 | ||||||
| 10 | 145 | 1.3 | 46 | ||||||
| 13 | 189 | 1.0 | 35 | ||||||
| BG20A | 15 | 20 | 7 | 102 | 2.4 | 85 | G3/4″ | 340 | 1060*750*1000 |
| 8 | 116 | 2.2 | 78 | ||||||
| 10 | 145 | 2.0 | 71 | ||||||
| 13 | 189 | 1.6 | 57 | ||||||
| BG25A | 18.5 | 25 | 7 | 102 | 3.1 | 109 | G1″ | 400 | 1150*850*1140 |
| 8 | 116 | 2.9 | 102 | ||||||
| 10 | 145 | 2.7 | 95 | ||||||
| 13 | 189 | 2.2 | 78 | ||||||
| BG30A | 22 | 30 | 7 | 102 | 3.6 | 127 | G1″ | 430 | 1150*850*1140 |
| 8 | 116 | 3.4 | 120 | ||||||
| 10 | 145 | 3.2 | 113 | ||||||
| 13 | 189 | 2.7 | 95 | ||||||
| BG40A | 30 | 40 | 7 | 102 | 5.2 | 184 | G1″ | 460 | 1150*850*1140 |
| 8 | 116 | 5.0 | 177 | ||||||
| 10 | 145 | 4.0 | 141 | ||||||
| 13 | 189 | 3.1 | 109 | ||||||
| BG50A | 37 | 50 | 7 | 102 | 6.4 | 226 | G1-1/2″ | 650 | 1350*1000*1340 |
| 8 | 116 | 6.3 | 222 | ||||||
| 10 | 145 | 5.4 | 191 | ||||||
| 13 | 189 | 4.7 | 166 | ||||||
| BG60A | 45 | 60 | 7 | 102 | 7.3 | 258 | G1-1/2″ | 700 | 1350*1000*1340 |
| 8 | 116 | 7.2 | 254 | ||||||
| 10 | 145 | 6.2 | 219 | ||||||
| 13 | 189 | 5.7 | 201 | ||||||
| BG75A | 55 | 75 | 7 | 102 | 9.5 | 335 | G2″ | 1050 | 1700*1200*1550 |
| 8 | 116 | 9.4 | 332 | ||||||
| 10 | 145 | 8.2 | 290 | ||||||
| 13 | 189 | 6.7 | 237 | ||||||
| BG100A | 75 | 100 | 7 | 102 | 12.4 | 438 | G2″ | 1100 | 1700*1200*1550 |
| 8 | 116 | 12.2 | 431 | ||||||
| 10 | 145 | 10.8 | 381 | ||||||
| 13 | 189 | 9.1 | 321 | ||||||
| BG125A | 90 | 125 | 7 | 102 | 15.4 | 544 | G2″ | 1500 | 2100*1300*1650 |
| 8 | 116 | 15.0 | 530 | ||||||
| 10 | 145 | 13.3 | 470 | ||||||
| 13 | 189 | 11.4 | 403 | ||||||
| BG150A | 110 | 150 | 7 | 102 | 20.1 | 710 | DN80 | 2650 | 2500*1650*1900 |
| 8 | 116 | 19.9 | 703 | ||||||
| 10 | 145 | 16.3 | 576 | ||||||
| 13 | 189 | 14.5 | 512 | ||||||
| BG180A | 132 | 180 | 7 | 102 | 23.4 | 826 | DN80 | 2800 | 2500*1650*1900 |
| 8 | 116 | 23.0 | 812 | ||||||
| 10 | 145 | 19.7 | 696 | ||||||
| 13 | 189 | 16.0 | 565 | ||||||
| BG220A | 160 | 220 | 7 | 102 | 27.5 | 971 | DN80 | 3950 | 3000*1900*1950 |
| 8 | 116 | 27.0 | 954 | ||||||
| 10 | 145 | 22.5 | 795 | ||||||
| 13 | 189 | 21.0 | 742 | ||||||
| BG250A | 185 | 250 | 7 | 102 | 30.5 | 1077 | DN80 | 4100 | 3000*1900*1950 |
| 8 | 116 | 29.5 | 1042 | ||||||
| 10 | 145 | 27.0 | 954 | ||||||
| 13 | 189 | 22.5 | 795 | ||||||
| BG300A | 220 | 300 | 7 | 102 | 38.0 | 1342 | DN100 | 5000 | 3600*2200*2200 |
| 8 | 116 | 37.0 | 1307 | ||||||
| 10 | 145 | 33.0 | 1165 | ||||||
| 13 | 189 | 28.5 | 1006 | ||||||
| BG340A | 250 | 340 | 7 | 102 | 44.0 | 1554 | DN100 | 5900 | 3600*2200*2200 |
| 8 | 116 | 42.5 | 1501 | ||||||
| 10 | 145 | 37.5 | 1324 | ||||||
| 13 | 189 | 31.5 | 1112 | ||||||
| BG420A | 315 | 420 | 7 | 102 | 56.0 | 1978 | DN125 | 6500 | 4000*2300*2300 |
| 8 | 116 | 54.0 | 1907 | ||||||
| 10 | 145 | 49.0 | 1730 | ||||||
| 13 | 189 | 43.0 | 1519 | ||||||
Company Profile
Wallboge is a high-tech enterprise and is considered 1 of the leading manufacturers of air compressor products in China. Our goal is to provide exceptional customer service coupled with quality products and energy saving solutions.
Wallboge’ s primary businesses focus in following key areas:
Integrated screw air compressor for laser cutting
Permanent magnet variable frequency screw air compressor
Two-stage compression permanent magnet variable frequency screw air compressor
Low pressure two-stage compression permanent magnet variable frequency screw air compressor
Low pressure permanent magnet variable frequency screw air compressor
Water-lubricated oil-free screw air compressor
Fixed speed screw air compressor
Oil-free screw blower
Screw vacuum pump
At Wallboge, we earn our customers’ trust and satisfaction by manufacturing the superior quality compressed air products for all industries. All of our products are designed for reliable performance, easy maintenance, and maximum energy efficiency. CHINAMFG has been exporting to more than 150 countries across the globe.
CHINAMFG continuously innovates product development and management to meet customers’ demand. The powerful enterprise culture and continuous innovation make CHINAMFG improved rapidly. Wallboge’ s vision is to be a world-renowned high-end energy-saving machinery brand, with sustainable development, constantly improving its own value and sharing it with our customers and staff, committed to continuously satisfying the needs of global companies by providing a full range of industrial air compression solutions.
Certifications
Exhibitions
After Sales Service
1. 24/7 after sales service in different languages.
2. Online instruction for installation and commissioning.
3. On-site instruction for installation and commissioning provided by well-trained engineers or local authorized service center.
4. CHINAMFG agents and after sales service available.
Our Advantages
1. Proven product quality.
2. Factory direct prices.
3. On-time delivery.
4. Prompt technical support in different languages before sales, in sales and after sales.
5. Small orders accepted to check quality first.
6. OEM & ODM service available.
FAQ
Q1: Are you a factory or a trading company?
A1: We are a factory. Please check our Company Profile.
Q2: What is the exact address of your factory?
A2: No. 588, East Tonggang Road, Shaxi Town, HangZhou City, ZheJiang Province, China
Q3: What is your delivery time?
A3: For standard voltage, the delivery time is 15 working days after you confirm the order. For non-standard voltage, please contact our sales to confirm the delivery time.
Q4: What kind of payment terms do you accept?
A4: We accept T/T, L/C at sight.
Q5: How long is the warranty of your air compressor?
A5: 2 years for the whole air compressor except consumable spare parts.
Q6: How long could your air compressor be used?
A6: Generally, more than 10 years.
Q7: What is your MOQ requirement?
A7: 1 unit.
Q8: Can you offer OEM & ODM service?
A8: Yes, with a professional design team, we can offer OEM & ODM service.
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| After-sales Service: | Engineers Available to Overseas Service. |
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| Warranty: | 2 Years |
| Lubrication Style: | Lubricated |
| Customization: |
Available
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What is the role of air compressors in power generation?
Air compressors play a significant role in power generation, supporting various operations and equipment within the industry. Here are some key roles of air compressors in power generation:
1. Combustion Air Supply:
Air compressors are used to supply compressed air for the combustion process in power generation. In fossil fuel power plants, such as coal-fired or natural gas power plants, compressed air is required to deliver a steady flow of air to the burners. The compressed air helps in the efficient combustion of fuel, enhancing the overall performance and energy output of the power plant.
2. Instrumentation and Control:
Air compressors are utilized for instrumentation and control systems in power generation facilities. Compressed air is used to operate pneumatic control valves, actuators, and other pneumatic devices that regulate the flow of steam, water, and gases within the power plant. The reliable and precise control provided by compressed air ensures efficient and safe operation of various processes and equipment.
3. Cooling and Ventilation:
In power generation, air compressors are involved in cooling and ventilation applications. Compressed air is used to drive air-operated cooling fans and blowers, providing adequate airflow for cooling critical components such as generators, transformers, and power electronics. The compressed air also assists in maintaining proper ventilation in control rooms, substations, and other enclosed spaces, helping to dissipate heat and ensure a comfortable working environment.
4. Cleaning and Maintenance:
Air compressors are employed for cleaning and maintenance tasks in power generation facilities. Compressed air is utilized to blow away dust, dirt, and debris from equipment, machinery, and electrical panels. It helps in maintaining the cleanliness and optimal performance of various components, reducing the risk of equipment failure and improving overall reliability.
5. Pneumatic Tools and Equipment:
In power generation plants, air compressors provide the necessary compressed air for operating pneumatic tools and equipment. These tools include impact wrenches, pneumatic drills, grinders, and sandblasting equipment, which are utilized for installation, maintenance, and repair tasks. The high-pressure air generated by compressors enables efficient and reliable operation of these tools, enhancing productivity and reducing manual effort.
6. Nitrogen Generation:
Sometimes, air compressors are used in power generation for nitrogen generation. Compressed air is passed through a nitrogen generator system, which separates nitrogen from other components of air, producing a high-purity nitrogen gas stream. Nitrogen is commonly used in power plant applications, such as purging systems, blanketing in transformers, and generator cooling, due to its inert properties and low moisture content.
7. Start-up and Emergency Systems:
Air compressors are an integral part of start-up and emergency systems in power generation. Compressed air is utilized to power pneumatic starters for gas turbines, providing the initial rotation needed to start the turbine. In emergency situations, compressed air is also used to actuate emergency shutdown valves, safety systems, and fire suppression equipment, ensuring the safe operation and protection of the power plant.
Overall, air compressors contribute to the efficient and reliable operation of power generation facilities, supporting combustion processes, control systems, cooling, cleaning, and various other applications critical to the power generation industry.
How are air compressors utilized in pneumatic tools?
Air compressors play a crucial role in powering and operating pneumatic tools. Here’s a detailed explanation of how air compressors are utilized in pneumatic tools:
Power Source:
Pneumatic tools rely on compressed air as their power source. The air compressor generates and stores compressed air, which is then delivered to the pneumatic tool through a hose or piping system. The compressed air provides the force necessary for the tool to perform various tasks.
Air Pressure Regulation:
Air compressors are equipped with pressure regulation systems to control the output pressure of the compressed air. Different pneumatic tools require different air pressure levels to operate optimally. The air compressor’s pressure regulator allows users to adjust the output pressure according to the specific requirements of the pneumatic tool being used.
Air Volume and Flow:
Air compressors provide a continuous supply of compressed air, ensuring a consistent air volume and flow rate for pneumatic tools. The air volume is typically measured in cubic feet per minute (CFM) and determines the tool’s performance capabilities. Higher CFM ratings indicate that the pneumatic tool can deliver more power and operate at a faster rate.
Tool Actuation:
Pneumatic tools utilize compressed air to actuate their mechanical components. For example, an air-powered impact wrench uses compressed air to drive the tool’s internal hammer mechanism, generating high torque for fastening or loosening bolts and nuts. Similarly, air-powered drills, sanders, nail guns, and spray guns rely on compressed air to power their respective operations.
Versatility:
One of the significant advantages of pneumatic tools is their versatility, and air compressors enable this flexibility. A single air compressor can power a wide range of pneumatic tools, eliminating the need for separate power sources for each tool. This makes pneumatic tools a popular choice in various industries, such as automotive, construction, manufacturing, and woodworking.
Portability:
Air compressors come in different sizes and configurations, offering varying degrees of portability. Smaller portable air compressors are commonly used in applications where mobility is essential, such as construction sites or remote locations. The portability of air compressors allows pneumatic tools to be used in various work environments without the constraints of being tethered to a fixed power source.
Overall, air compressors are integral to the functionality and operation of pneumatic tools. They provide the necessary power, air pressure regulation, and continuous airflow required for pneumatic tools to perform a wide range of tasks efficiently and effectively.
What are the different types of air compressors?
There are several different types of air compressors, each with its own unique design and operating principle. Here’s an overview of the most commonly used types:
1. Reciprocating Air Compressors: Reciprocating air compressors, also known as piston compressors, use one or more pistons driven by a crankshaft to compress air. They operate by drawing air into a cylinder, compressing it with the piston’s up-and-down motion, and discharging the compressed air into a storage tank. Reciprocating compressors are known for their high pressure capabilities and are commonly used in industrial applications.
2. Rotary Screw Air Compressors: Rotary screw air compressors utilize two interlocking screws to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads. These compressors are known for their continuous duty cycle, high efficiency, and quiet operation. They are widely used in industrial, commercial, and automotive applications.
3. Centrifugal Air Compressors: Centrifugal air compressors rely on the principle of centrifugal force to compress air. They use a high-speed impeller to accelerate the incoming air and then convert the kinetic energy into pressure energy. Centrifugal compressors are commonly used in large-scale industrial applications that require high volumes of compressed air.
4. Rotary Vane Air Compressors: Rotary vane air compressors employ a rotor with sliding vanes that compress the air. As the rotor rotates, the vanes slide in and out of the rotor, creating compression chambers. Air is drawn in, trapped, and compressed as the vanes move. These compressors are compact, reliable, and suitable for small to medium-sized applications.
5. Axial Flow Air Compressors: Axial flow air compressors are primarily used in specialized applications such as aircraft engines and gas turbines. They utilize a series of rotating and stationary blades to compress air in a continuous flow. Axial flow compressors are known for their high flow rates and are designed for applications that require large volumes of compressed air.
6. Scroll Air Compressors: Scroll air compressors consist of two interlocking spirals or scrolls that compress the air. One spiral remains stationary while the other orbits around it, creating a series of expanding and contracting pockets that compress the air. Scroll compressors are compact, reliable, and commonly used in applications where low noise and oil-free air are required, such as medical and dental equipment.
These are just a few examples of the different types of air compressors available. Each type has its own advantages, capabilities, and ideal applications. The choice of air compressor depends on factors such as required pressure, flow rate, duty cycle, noise level, oil-free operation, and specific application requirements.
editor by CX 2024-04-11
China high quality Wholesale All in One Low Noise Energy Saving 7.5kw 11kw 15kw 22kw 13bar Screw Air Compressor for Fiber Laser Cutting Machine air compressor parts
Product Description
Wholesale All In One Low Noise Energy Saving 7.5KW 11KW 15KW 22KW 13Bar Screw Air Compressor For Fiber Laser Cutting Machine
Motor
The motor with protection class IP54is used, the insulation class is F grade,and the bearing is made of SwedishSKF heavy bearing.
Air end
Adopting twin-screw main engine, largerotor and low speed design, new 5:6asymmetric rotor tooth profile, brandbearing, determines the excellent performance of the whole machine.
Intake valve
The red star intake valve can automaticallyadjust the gas volume according to the requirements of the system gas consumption,reducing operating costs.
MPV
Made of aluminum, it has outstanding antirust performance. With check function.The stable setting of the opening pressureensures that sufficient circulation pressureis established in the system to ensure lubrication of the machine body.
Cooling system
Feature:Large cooler system
Advantage:Axial flow Fan used forgood cooling effect
Benefit:Allow ambient temperature at 52″C.
Smart display screen
Feature:Intelligent control systemAdvantage:10 inch monitor to showall the date
Benefit:Simple operation and trouble free
Oil and gas separator
With the Apuda oil and gas separator,the rigorous oil and gas separationfilter can reduce the oil content of theexhaust gas in the compressor andthe fuel consumption of the unit.
The durable pipe system
The galvanized pipe is more durable, sturdy, longer, longer, and durable.
| Specification | ||||||||||||
| Model | Working Pressure | Air Delivery | Motor Power | Type of Driving | Type of Cooling | Dimension(mm) | Weight | Output pipe | ||||
| psig | bar | cfm | m3/min | kw/hp | L | W | H | (kg) | Diameter | |||
| GLDS-10A | 100 | 7 | 38.8 | 1.1 | 7.5/10 | Driect driven | Air Cooling | 850 | 650 | 800 | 240 | 3/4″ |
| 116 | 8 | 35.3 | 1 | |||||||||
| 145 | 10 | 30 | 0.85 | |||||||||
| 181 | 12.5 | 24.7 | 0.7 | |||||||||
| GLDS-15A | 100 | 7 | 63.6 | 1.8 | 11/15 | 1050 | 700 | 1000 | 450 | 3/4″ | ||
| 116 | 8 | 58.3 | 1.65 | |||||||||
| 145 | 10 | 53 | 1.5 | |||||||||
| 181 | 12.5 | 45.9 | 1.3 | |||||||||
| GLDS-20A | 100 | 7 | 84.7 | 2.4 | 15/20 | 1050 | 700 | 1000 | 450 | 3/4″ | ||
| 116 | 8 | 77.7 | 2.2 | |||||||||
| 145 | 10 | 74.2 | 2.1 | |||||||||
| 181 | 12.5 | 63.6 | 1.8 | |||||||||
| GLDS-25A | 100 | 7 | 109.5 | 3.1 | 18.5/25 | 1250 | 850 | 1100 | 620 | 1″ | ||
| 116 | 8 | 102.4 | 2.9 | |||||||||
| 145 | 10 | 95.3 | 2.7 | |||||||||
| 181 | 12.5 | 81.2 | 2.3 | |||||||||
| GLDS-30A | 100 | 7 | 134.2 | 3.8 | 22/30 | 1250 | 850 | 1100 | 620 | 1″ | ||
| 116 | 8 | 127.1 | 3.6 | |||||||||
| 145 | 10 | 113 | 3.2 | |||||||||
| 181 | 12.5 | 88.3 | 2.5 | |||||||||
| GLDS-40A | 100 | 7 | 187.1 | 5.3 | 30/40 | 1350 | 850 | 1040 | 680 | 1-1/2″ | ||
| 116 | 8 | 176.6 | 5 | |||||||||
| 145 | 10 | 151.8 | 4.3 | |||||||||
| 181 | 12.5 | 127.1 | 3.6 | |||||||||
| GLDS-50A | 100 | 7 | 233 | 6.6 | 37/50 | 1550 | 1571 | 1330 | 850 | 1-1/2″ | ||
| 116 | 8 | 218.9 | 6.2 | |||||||||
| 145 | 10 | 201.3 | 5.7 | |||||||||
| 181 | 12.5 | 162.4 | 4.6 | |||||||||
| GLDS-60A | 100 | 7 | 282.5 | 8 | 45/60 | 1550 | 1571 | 1330 | 850 | 1-1/2″ | ||
| 116 | 8 | 271.9 | 7.7 | |||||||||
| 145 | 10 | 243.6 | 6.9 | |||||||||
| 181 | 12.5 | 211.9 | 6 | |||||||||
| GLDS-75A | 100 | 7 | 370.8 | 10.5 | 55/75 | 1950 | 1270 | 1620 | 1800 | 2″ | ||
| 116 | 8 | 346 | 9.8 | |||||||||
| 145 | 10 | 307.2 | 8.7 | |||||||||
| 181 | 12.5 | 257.8 | 7.3 | |||||||||
| GLDS-100A | 100 | 7 | 480.2 | 13.6 | 75/100 | 1950 | 1270 | 1620 | 1900 | 2″ | ||
| 116 | 8 | 459 | 13 | |||||||||
| 145 | 10 | 399 | 11.3 | |||||||||
| 181 | 12.5 | 356.6 | 10.1 | |||||||||
| GLDS-125A | 100 | 7 | 572 | 16.2 | 90/125 | 2450 | 1600 | 1740 | 1950 | 2″ | ||
| 116 | 8 | 543.8 | 15.4 | |||||||||
| 145 | 10 | 466.1 | 13.2 | |||||||||
| 181 | 12.5 | 395.5 | 11.2 | |||||||||
| Motor Efficiency Class: Ultraefficient/IE3/IE2 as per your required | ||||||||||||
| Motor Protection Class: IP23/IP54/IP55 or as per your required | ||||||||||||
| Certification: CE/ISO9001 | ||||||||||||
| Voltage: 380V/3PH/50HZ/60HZ, 220V/3PH/50HZ/60HZ, 400V/3PH/50HZ/60HZ, 440V/3PH/50HZ/60HZ, 415V/3PH/50HZ/60HZ, 230V/3PH/50HZ/60HZ, dual voltage is also ok | ||||||||||||
Equipment manufacturing industry: spray painting, spray washing machine, mechanical retreat mold, driving the assembly tools, drilling machine, hammer, lifting driving, combined tools, reamer, run run run, riveter screwdriver rotary drive, forging, metal forming press run operation, blasting, spraying, transmission, driving technology process.
Automobile manufacturing industry: spray cleaning parts, driving the assembly tool, fixture tools, lifting hoist crane, pneumatic control, forging hammer pressing workshop, casting workshop, metal workshop blast spray.
Beverage factory: running, bottle washing machine barrel turn, cHangZhou machine internal spraying, cleaning, food industrial used gas drying bottle, automatic operation, ash dust.
Cement manufacturing: Lime storage ventilation, cement slurry stirring and driving, cement bag clean sealing driving, raw material mixing, tipper operation, cleaning equipment, clinker cooling, conveying of cement and coal, cement kiln cleaning, vehicle and vessel handling, lifting and hoisting device, pneumatic control.
Chemical plant: ventilation and mixing, separation tower with gas, cleaning equipment, combustion gas, transportation, lifting liquid, spraying and cleaning pipe, pneumatic control, process gas, liquid transport.
Power plant: air cleaning pipeline, blowing smoke scale, cleaning of boiler and condenser pipe, jet cleaning, coal, sewage removal transmission, pneumatic control.
Hydropower plant maintenance: engine control, lock, drive controller, drive lubrication pump, driving lock, starting control, cleaning rubbish net.
The food industry (general application): mixing liquid, fermentation tank with gas (oxygen), cleaning equipment, with nozzle with nozzle cleaning container transport, food, raw materials, filtration dehydration.
Forging shop: oxygen skin, door, air curtain lifting hoist and hoist, driving the bending and straightening machine, driving clutch brake and a clamping device, the driving hammer, drive the fuel regulator.
Casting: hot metal car positioning, cleaning equipment, transporting sand, drive pneumatic tools, ramming machine, grinding machine, lifting hoist and elevator, pneumatic pick, tamping machine, steel than the brush, sandblasting, sieve sand, mud core.
Glass factory: blow bottle and glass, blow lamp and electronic tube, combustion gas, raw material, light transmission glass etching and drilling, conveying the glass, pneumatic control, vacuum hanging board.
Iron and steel plant: stirring the solution, oxygen with gas, HangZhou gas, converter with skip positioning, a sediment chamber drilling, unloading bags, open hearth CHINAMFG flue cleaning, driving clutch and brake, drive door, driving loading and transporting device, drive lubrication system, drive pneumatic tools, pneumatic pick, grinding wheel machine, lifting hoist and hoist, sandblasting, blast furnace, vacuum degassing furnace.
Wood, furniture processing: spray cleaning, gas lifting, bending, straightening, disseminated wood clamping clamp, pneumatic tools, carving tools, drilling machine, polishing machine, polishing machine, sand blasting, spray painting, spray device.
Sheet metal workshop: stirring the solution, transportation, jet cleaning, drive chip packaging press, driving plate chuck clutch and positioner, pneumatic tools, pneumatic pick, finishing hammer, drill, grinding wheel machine, crane and elevator, combination tools, riveting machine, sand blasting, spray, spray paint, lubricant container leakage detecting.
The mine ventilation gas, drilling: big hole, gas water removal, filtration fine crumbs, pneumatic hoist driven rock drill rig,,, blow hole, piling machine, drilling machine.
Oil refinery: combustion gas, emptying and cleaning oil, crane and elevator, drive control system, catalyst recycle, sandblasting, painting.
Papermaking factory: clean air equipment, crane and hoist, pool anti icing, roll feeding, pressing paper products, drive clutch, drive off paper machine, paper feeding through the machine, pneumatic control, pressure head box, demolition, removal of waste paper head box, vacuum drying.
Pharmaceutical manufacturers: mixing liquid, antibiotic fermentation with gas (oxygen), transmission of raw materials, raw materials, mixing and stirring driven, pneumatic control, air jet pulverization, spray drying, vacuum drying and vaporization of liquid, transmission.
Plant maintenance: jet cleaning, drive tools (hammer, concrete vibrator, drill, grinding wheel machine, crane, paving stone machine, riveter, oxide skin to wrench, winding machine, sand blasting, spray), metal, spray, spray system.
Textile factory: mixing liquid, gas lifting, moist, operation pressure accumulator, spray, spray system, transfusion.
Rubber factory: clean mold and mechanical devices, gas lifting, demoulding, mold, pneumatic control, spraying.
ZheJiang GLADES MACHINERY EQUIPMENT CO.,LTD.is located in HangZhou -logistics city , with the advantage of rapid transportation of goods. The company covers an area of more than 20 thousand square meters.with an annual output value of 6 million US dollars and fixed assets more than 10 million US dollars.
Glades’s primary businesses focus in following key areas:Oil-injected rotary screw compressors (Fixed speed and variable speed; normal and low pressure),Oil free screw air compressors (Scroll type, dry type, water-lubricated type),Energy Saving Screw Air Compressor(PM VSD screw air compressor,Two Stage Screw Air Compressor,Scroll screw air compressor),Portable screw air compressors ( electric motor powered),Air treatment equipment (Air dryers, air filters and air receiver tank) .At Glades, we earn our customers’ trust and satisfaction by manufacturing the superior quality compressed air products for all industries. All of our products are designed for reliable performance, easy maintenance, and maximum energy efficiency. Glades has been exporting to more than 35 countries across the globe.
Upholding the core concept of “Reliable Carrying Trust”, ZheJiang Glades strives to provide the most reliable products and services through continuous innovation, so that customers can continue to obtain the maximum value for their returns.
Advantages:
Large displacement: Displacement 10% higher than ordinary piston compressor.
Energy-saving: Compared with piston air compressor, this series of models for the new national standard 2 energy efficiency products, excellent energy saving.
Easy to operate: 24 hours unattended all day work, free load automatically start, full load automatically shut down.
Strong stability:Under long time working, displacement and pressure stable, no crash phenomenon, low failure rate.
FAQ:
Q1:Where is your factory located?
A:Our factory is located in HangZhou city which nears HangZhou port about 2 hours.
Q2:How many air compressors do you produce everyday?
A: We can produce 100 pieces everyday.
Q3: Can you use our brand?
A: Yes, OEM/ODM is available.
Q4:How about your after-sales service?
a.Provide customers with installation and commissioning online instructions.
b.Well-trained engineers available to overseas service.
c.CHINAMFG agents and after service available.
Q5:What’s your delivery time?
Generally 15 to 20 days, if urgently order, pls contact our sales in advance.
Q4: Why should I choose you?
1. 24/7 after sales service support in different languages;
2. Guidance of installation and commissioning on site can be provided by factory-trained technicians or local Authorized Service Center;
3. Technical training for customers in Glades air compressor factory or working site;
4. Plenty of original spare parts with proven quality are all available.
5.All kinds of technical documents in different languages.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | 24 Hours Online Service |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Horizontal |
| Customization: |
Available
|
|
|---|
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What is the impact of humidity on compressed air quality?
Humidity can have a significant impact on the quality of compressed air. Compressed air systems often draw in ambient air, which contains moisture in the form of water vapor. When this air is compressed, the moisture becomes concentrated, leading to potential issues in the compressed air. Here’s an overview of the impact of humidity on compressed air quality:
1. Corrosion:
High humidity in compressed air can contribute to corrosion within the compressed air system. The moisture in the air can react with metal surfaces, leading to rust and corrosion in pipes, tanks, valves, and other components. Corrosion not only weakens the structural integrity of the system but also introduces contaminants into the compressed air, compromising its quality and potentially damaging downstream equipment.
2. Contaminant Carryover:
Humidity in compressed air can cause carryover of contaminants. Water droplets formed due to condensation can carry particulates, oil, and other impurities present in the air. These contaminants can then be transported along with the compressed air, leading to fouling of filters, clogging of pipelines, and potential damage to pneumatic tools, machinery, and processes.
3. Decreased Efficiency of Pneumatic Systems:
Excessive moisture in compressed air can reduce the efficiency of pneumatic systems. Water droplets can obstruct or block the flow of air, leading to decreased performance of pneumatic tools and equipment. Moisture can also cause problems in control valves, actuators, and other pneumatic devices, affecting their responsiveness and accuracy.
4. Product Contamination:
In industries where compressed air comes into direct contact with products or processes, high humidity can result in product contamination. Moisture in compressed air can mix with sensitive products, leading to quality issues, spoilage, or even health hazards in industries such as food and beverage, pharmaceuticals, and electronics manufacturing.
5. Increased Maintenance Requirements:
Humidity in compressed air can increase the maintenance requirements of a compressed air system. Moisture can accumulate in filters, separators, and other air treatment components, necessitating frequent replacement or cleaning. Excessive moisture can also lead to the growth of bacteria, fungus, and mold within the system, requiring additional cleaning and maintenance efforts.
6. Adverse Effects on Instrumentation:
Humidity can adversely affect instrumentation and control systems that rely on compressed air. Moisture can disrupt the accuracy and reliability of pressure sensors, flow meters, and other pneumatic instruments, leading to incorrect measurements and control signals.
To mitigate the impact of humidity on compressed air quality, various air treatment equipment is employed, including air dryers, moisture separators, and filters. These devices help remove moisture from the compressed air, ensuring that the air supplied is dry and of high quality for the intended applications.
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What is the impact of altitude on air compressor performance?
The altitude at which an air compressor operates can have a significant impact on its performance. Here are the key factors affected by altitude:
1. Decreased Air Density:
As altitude increases, the air density decreases. This means there is less oxygen available per unit volume of air. Since air compressors rely on the intake of atmospheric air for compression, the reduced air density at higher altitudes can lead to a decrease in compressor performance.
2. Reduced Airflow:
The decrease in air density at higher altitudes results in reduced airflow. This can affect the cooling capacity of the compressor, as lower airflow hampers the dissipation of heat generated during compression. Inadequate cooling can lead to increased operating temperatures and potential overheating of the compressor.
3. Decreased Power Output:
Lower air density at higher altitudes also affects the power output of the compressor. The reduced oxygen content in the air can result in incomplete combustion, leading to decreased power generation. As a result, the compressor may deliver lower airflow and pressure than its rated capacity.
4. Extended Compression Cycle:
At higher altitudes, the air compressor needs to work harder to compress the thinner air. This can lead to an extended compression cycle, as the compressor may require more time to reach the desired pressure levels. The longer compression cycle can affect the overall efficiency and productivity of the compressor.
5. Pressure Adjustments:
When operating an air compressor at higher altitudes, it may be necessary to adjust the pressure settings. As the ambient air pressure decreases with altitude, the compressor’s pressure gauge may need to be recalibrated to maintain the desired pressure output. Failing to make these adjustments can result in underinflated tires, improper tool performance, or other issues.
6. Compressor Design:
Some air compressors are specifically designed to handle higher altitudes. These models may incorporate features such as larger intake filters, more robust cooling systems, and adjusted compression ratios to compensate for the reduced air density and maintain optimal performance.
7. Maintenance Considerations:
Operating an air compressor at higher altitudes may require additional maintenance and monitoring. It is important to regularly check and clean the intake filters to ensure proper airflow. Monitoring the compressor’s operating temperature and making any necessary adjustments or repairs is also crucial to prevent overheating and maintain efficient performance.
When using an air compressor at higher altitudes, it is advisable to consult the manufacturer’s guidelines and recommendations specific to altitude operations. Following these guidelines and considering the impact of altitude on air compressor performance will help ensure safe and efficient operation.
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How do oil-lubricated and oil-free air compressors differ?
Oil-lubricated and oil-free air compressors differ in terms of their lubrication systems and the presence of oil in their operation. Here are the key differences:
Oil-Lubricated Air Compressors:
1. Lubrication: Oil-lubricated air compressors use oil for lubricating the moving parts, such as pistons, cylinders, and bearings. The oil forms a protective film that reduces friction and wear, enhancing the compressor’s efficiency and lifespan.
2. Performance: Oil-lubricated compressors are known for their smooth and quiet operation. The oil lubrication helps reduce noise levels and vibration, resulting in a more comfortable working environment.
3. Maintenance: These compressors require regular oil changes and maintenance to ensure the proper functioning of the lubrication system. The oil filter may need replacement, and the oil level should be regularly checked and topped up.
4. Applications: Oil-lubricated compressors are commonly used in applications that demand high air quality and continuous operation, such as industrial settings, workshops, and manufacturing facilities.
Oil-Free Air Compressors:
1. Lubrication: Oil-free air compressors do not use oil for lubrication. Instead, they utilize alternative materials, such as specialized coatings, self-lubricating materials, or water-based lubricants, to reduce friction and wear.
2. Performance: Oil-free compressors generally have a higher airflow capacity, making them suitable for applications where a large volume of compressed air is required. However, they may produce slightly more noise and vibration compared to oil-lubricated compressors.
3. Maintenance: Oil-free compressors typically require less maintenance compared to oil-lubricated ones. They do not need regular oil changes or oil filter replacements. However, it is still important to perform routine maintenance tasks such as air filter cleaning or replacement.
4. Applications: Oil-free compressors are commonly used in applications where air quality is crucial, such as medical and dental facilities, laboratories, electronics manufacturing, and painting applications. They are also favored for portable and consumer-grade compressors.
When selecting between oil-lubricated and oil-free air compressors, consider the specific requirements of your application, including air quality, noise levels, maintenance needs, and expected usage. It’s important to follow the manufacturer’s recommendations for maintenance and lubrication to ensure the optimal performance and longevity of the air compressor.
editor by CX 2024-02-07
China manufacturer CHINAMFG 2.2kw 3.7kw 5.5kw 15kw 22kw Silent Oil Free Dentist Medical Scroll Screw Air Compressor air compressor CHINAMFG freight
Product Description
Product Parameters
ZAKF 22KW 30HP silent oil free scroll screw air compressor
|
Model |
YYW-XP22A-8 |
|
Power(KW) |
22KW |
|
Capacity (m³/min) |
2.4 |
|
Master format |
5.5*4 |
|
Number of Master |
4 |
|
Abnormal voltage plus 800 * number of Master |
3200 |
|
Pressure |
8 |
Product Description
Company Profile
Certification and Exhibitions
Packing & shipping
After Sales Service
Pre-Sales Service
* Inquiry and consulting support.
* Sample testing support.
* View our Factory.
* Supply of accessorise
* Information supply
After-Sales Service
* Training how to instal the machine, training how to use the machine.
* Engineers available to service machinery overseas.
* Machine maintenance
* Proposal of improvement
Customer Evaluation
FAQ & Contact Us
Q:Are you a factory or trade company?
A:We are a factory,we provide screw Air compressors,Air receivers,UltraFilters,Dryers,Electronic condensate drains and Oil/Water
separators.
Q:How to pay?
A:T/T and L/C,Western Union,Paypal.
Q:How about your monthly production?
A:8000sets/month.
Q: what’s the advantages of your company?
A:1. I have factory,the quality can be control. 2. the price is good 3. I have professional team 4. we can be your oem factory 5.
Excellent after service. 6. we have inverter compressor, it can save energy.
Q:How to package&delivery?
A:we will use standard wooden case to package and shipped after finishing payment.
Q:How many services you will provide about air compressor?
A:we will provie perfect before-sales and after-sales for each machine.
CONTACT US
Sales Manager:Grace
HangZhou City CHINAMFG Compressor Parts
Co.,LTD HONGKONG CHINAMFG INDUSTRY LIMITED
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Machine Maintenance |
|---|---|
| Warranty: | 1year |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | None |
| Customization: |
Available
|
|
|---|
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What are the advantages of using rotary vane compressors?
Rotary vane compressors offer several advantages that make them a popular choice for various applications. These compressors are widely used in industries where a reliable and efficient source of compressed air is required. Here are the advantages of using rotary vane compressors:
1. Compact and Lightweight:
Rotary vane compressors are typically compact and lightweight compared to other types of compressors. Their compact design makes them suitable for installations where space is limited, such as in small workshops or mobile applications. The lightweight nature of these compressors allows for easy transportation and maneuverability.
2. High Efficiency:
Rotary vane compressors are known for their high efficiency. The design of the vanes and the compression chamber allows for smooth and continuous compression, resulting in minimal energy losses. This efficiency translates into lower energy consumption and reduced operating costs over time.
3. Quiet Operation:
Rotary vane compressors operate with relatively low noise levels. The design of the compressor, including the use of vibration damping materials and sound insulation, helps to minimize noise and vibrations during operation. This makes rotary vane compressors suitable for applications where noise reduction is important, such as in indoor environments or noise-sensitive areas.
4. Oil Lubrication:
Many rotary vane compressors utilize oil lubrication, which provides several benefits. The oil lubrication helps to reduce wear and friction between the moving parts, resulting in extended compressor life and improved reliability. It also contributes to better sealing and improved efficiency by minimizing internal leakage.
5. Versatile Applications:
Rotary vane compressors are versatile and can be used in a wide range of applications. They are suitable for both industrial and commercial applications, including automotive workshops, small manufacturing facilities, dental offices, laboratories, and more. They can handle various compressed air requirements, from light-duty tasks to more demanding applications.
6. Easy Maintenance:
Maintenance of rotary vane compressors is relatively straightforward. Routine maintenance tasks typically include oil changes, filter replacements, and periodic inspection of vanes and seals. The simplicity of the design and the availability of replacement parts make maintenance and repairs easier and more cost-effective.
These advantages make rotary vane compressors an attractive choice for many applications, providing reliable and efficient compressed air solutions.
What is the role of air compressors in manufacturing and industrial processes?
Air compressors play a crucial role in various manufacturing and industrial processes, providing a reliable source of compressed air that powers a wide range of equipment and tools. Here are some key roles of air compressors in manufacturing and industrial settings:
1. Pneumatic Tools and Equipment:
Air compressors power a wide range of pneumatic tools and equipment used in manufacturing processes. These tools include impact wrenches, air drills, sanders, grinders, nail guns, and spray guns. Compressed air provides the necessary force and energy for these tools, enabling efficient and precise operations.
2. Automation and Control Systems:
Compressed air is used in automation and control systems within manufacturing facilities. Pneumatic actuators and valves use compressed air to control the movement of machinery and components. These systems are widely used in assembly lines, packaging operations, and material handling processes.
3. Air Blowing and Cleaning:
Compressed air is employed for blowing and cleaning applications in manufacturing and industrial processes. Air blowguns and air nozzles are used to remove debris, dust, and contaminants from surfaces, machinery, and products. Compressed air is also used for drying, cooling, and purging operations.
4. Air Separation and Gas Generation:
Air compressors are used in air separation plants to generate industrial gases such as nitrogen, oxygen, and argon. These gases are essential for various industrial processes, including metal fabrication, chemical production, and food packaging.
5. HVAC Systems:
Compressed air is utilized in heating, ventilation, and air conditioning (HVAC) systems. It powers pneumatic actuators for damper control, pneumatic controls for pressure regulation, and pneumatic valves for flow control in HVAC applications.
6. Air Compression for Storage and Transport:
Compressed air is used for storage and transport purposes in manufacturing and industrial settings. It is often used to pressurize storage tanks or containers that hold gases or liquids. Compressed air also facilitates the transfer of materials through pipelines and pneumatic conveying systems.
7. Process Instrumentation:
Compressed air is utilized in process instrumentation and control systems. It powers pneumatic instruments such as pressure gauges, flow meters, and control valves. These instruments play a critical role in monitoring and regulating various parameters in industrial processes.
8. Material Handling and Pneumatic Conveying:
In manufacturing and industrial facilities, compressed air is used for material handling and pneumatic conveying systems. It enables the movement of bulk materials such as powders, granules, and pellets through pipelines, facilitating efficient and controlled material transfer.
Overall, air compressors are vital components in manufacturing and industrial processes, providing a versatile and efficient source of power for a wide range of applications. The specific role of air compressors may vary depending on the industry, process requirements, and operational needs.
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What is the impact of tank size on air compressor performance?
The tank size of an air compressor plays a significant role in its performance and functionality. Here are the key impacts of tank size:
1. Air Storage Capacity: The primary function of the air compressor tank is to store compressed air. A larger tank size allows for greater air storage capacity. This means the compressor can build up a reserve of compressed air, which can be useful for applications that require intermittent or fluctuating air demand. Having a larger tank ensures a steady supply of compressed air during peak usage periods.
2. Run Time: The tank size affects the run time of the air compressor. A larger tank can provide longer continuous operation before the compressor motor needs to restart. This is because the compressed air in the tank can be used to meet the demand without the need for the compressor to run continuously. It reduces the frequency of motor cycling, which can improve energy efficiency and prolong the motor’s lifespan.
3. Pressure Stability: A larger tank helps maintain stable pressure during usage. When the compressor is running, it fills the tank until it reaches a specified pressure level, known as the cut-out pressure. As the air is consumed from the tank, the pressure drops to a certain level, known as the cut-in pressure, at which point the compressor restarts to refill the tank. A larger tank size results in a slower pressure drop during usage, ensuring more consistent and stable pressure for the connected tools or equipment.
4. Duty Cycle: The duty cycle refers to the amount of time an air compressor can operate within a given time period. A larger tank size can increase the duty cycle of the compressor. The compressor can run for longer periods before reaching its duty cycle limit, reducing the risk of overheating and improving overall performance.
5. Tool Compatibility: The tank size can also impact the compatibility with certain tools or equipment. Some tools, such as high-demand pneumatic tools or spray guns, require a continuous and adequate supply of compressed air. A larger tank size ensures that the compressor can meet the air demands of such tools without causing pressure drops or affecting performance.
It is important to note that while a larger tank size offers advantages in terms of air storage and performance, it also results in a larger and heavier compressor unit. Consider the intended application, available space, and portability requirements when selecting an air compressor with the appropriate tank size.
Ultimately, the optimal tank size for an air compressor depends on the specific needs of the user and the intended application. Assess the air requirements, duty cycle, and desired performance to determine the most suitable tank size for your air compressor.
editor by CX 2024-01-31
China wholesaler in Stock 380V 50Hz 15kw Laser Cutting Integerated Screw Air Compressor air compressor lowes
Product Description
CHINAMFG Integrated Compressor
In Stock 380V 50HZ 15KW Laser Cutting Integerated Screw Air Compressor
1. Include screw air compressor + water separator + air tank + air dryer + 3 line filter + drain valve.
16Bar Integrated Compressor Suitable for Laser Cutting Advise:
1. 1 set 11KW Compressor suitable for 1set 1.5KW laser Cutting machine + 1set 3KW laser Cutting Machine.
2. 1 set 15KW Compressor suttable for 2 set 3KW laser cutting Machine.
| Model | KW | HP | Mpa | Air Flow (CBM/MIN) | Noise dB(A) | Air Tank Volume | Drive Method | Start Method | Dimension | Weight |
| ZAIH-15 | 11 | 15 | 1.6 | 1.1 | 60 | 240Liter | Direct Drive | Frequency Conversion | 1500*760*1205 | 650KGS |
| ZAIH-20 | 15 | 20 | 1.4 | 850KGS |
The Voltage can be customized:
208V/220V/380V/400V/415V/480V
50HZ/60HZ
Advantages:
1. Dimension will be small than normal 3 machine separately, the dimension should be less than 2CBM.
2. Easy Installation, power on to start the machine only.
3. Airend is we customized in airend factory, longer running time, higher capacity( 25% higher than normal compressor), warranty for 5 year.
4. Customized the cooler, larger the cooler size, the outlet dew point is about 4 to 10 degree.
5. Hose material is stainless steel, no secondary Pollution.
6. Double tank design, and secondary separation, remove the water higher than normal.
7. Its more safety than normal compressor set, cause this machine no need to use the Oxygen and nitrogen.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Horizontal |
| Structure Type: | Closed Type |
| Installation Type: | Movable Type |
| Customization: |
Available
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What role do air dryers play in compressed air systems?
Air dryers play a crucial role in compressed air systems by removing moisture and contaminants from the compressed air. Compressed air, when generated, contains water vapor from the ambient air, which can condense and cause issues in the system and end-use applications. Here’s an overview of the role air dryers play in compressed air systems:
1. Moisture Removal:
Air dryers are primarily responsible for removing moisture from the compressed air. Moisture in compressed air can lead to problems such as corrosion in the system, damage to pneumatic tools and equipment, and compromised product quality in manufacturing processes. Air dryers utilize various techniques, such as refrigeration, adsorption, or membrane separation, to reduce the dew point of the compressed air and eliminate moisture.
2. Contaminant Removal:
In addition to moisture, compressed air can also contain contaminants like oil, dirt, and particles. Air dryers help in removing these contaminants to ensure clean and high-quality compressed air. Depending on the type of air dryer, additional filtration mechanisms may be incorporated to enhance the removal of oil, particulates, and other impurities from the compressed air stream.
3. Protection of Equipment and Processes:
By removing moisture and contaminants, air dryers help protect the downstream equipment and processes that rely on compressed air. Moisture and contaminants can negatively impact the performance, reliability, and lifespan of pneumatic tools, machinery, and instrumentation. Air dryers ensure that the compressed air supplied to these components is clean, dry, and free from harmful substances, minimizing the risk of damage and operational issues.
4. Improved Productivity and Efficiency:
Utilizing air dryers in compressed air systems can lead to improved productivity and efficiency. Dry and clean compressed air reduces the likelihood of equipment failures, downtime, and maintenance requirements. It also prevents issues such as clogging of air lines, malfunctioning of pneumatic components, and inconsistent performance of processes. By maintaining the quality of compressed air, air dryers contribute to uninterrupted operations, optimized productivity, and cost savings.
5. Compliance with Standards and Specifications:
Many industries and applications have specific standards and specifications for the quality of compressed air. Air dryers play a vital role in meeting these requirements by ensuring that the compressed air meets the desired quality standards. This is particularly important in industries such as food and beverage, pharmaceuticals, electronics, and automotive, where clean and dry compressed air is essential for product integrity, safety, and regulatory compliance.
By incorporating air dryers into compressed air systems, users can effectively control moisture and contaminants, protect equipment and processes, enhance productivity, and meet the necessary quality standards for their specific applications.
How are air compressors employed in the mining industry?
Air compressors play a crucial role in the mining industry, providing reliable and efficient power for various mining operations. Here are some common applications of air compressors in mining:
1. Exploration and Drilling:
Air compressors are used during exploration and drilling activities in the mining industry. Compressed air is used to power drilling rigs, pneumatic hammers, and other drilling equipment. The high-pressure air generated by the compressor helps in drilling boreholes, extracting core samples, and exploring potential mineral deposits.
2. Ventilation and Air Quality Control:
Air compressors are employed in underground mining to provide ventilation and control air quality. Compressed air is used to operate ventilation fans and air circulation systems, ensuring adequate airflow and removing harmful gases, dust, and fumes from the mining tunnels and work areas.
3. Material Conveyance:
In mining operations, air compressors are used for material conveyance. Pneumatic systems powered by air compressors are utilized to transport materials such as coal, ore, and other minerals. Compressed air is used to operate pneumatic conveyors, pumps, and material handling equipment, allowing for efficient and controlled movement of bulk materials.
4. Dust Suppression:
Air compressors are employed for dust suppression in mining areas. Compressed air is used to spray water or other suppressants to control dust generated during mining activities. This helps in maintaining a safe and healthy work environment, reducing the risks associated with dust inhalation and improving visibility.
5. Instrumentation and Control:
Air compressors are used for instrumentation and control purposes in mining operations. Compressed air is utilized to power pneumatic control systems, control valves, and actuators. These systems regulate the flow of fluids, control equipment movements, and ensure the proper functioning of various mining processes.
6. Explosive Applications:
In mining, air compressors are used for explosive applications. Compressed air is employed to power pneumatic tools used for rock fragmentation, such as rock drills and pneumatic breakers. The controlled power of compressed air enables safe and efficient rock breaking without the need for traditional explosives.
7. Maintenance and Repair:
Air compressors are essential for maintenance and repair activities in the mining industry. Compressed air is used for cleaning machinery, removing debris, and powering pneumatic tools for equipment maintenance and repair tasks. The versatility and portability of air compressors make them valuable assets in maintaining mining equipment.
It is important to note that different mining operations may have specific requirements and considerations when selecting and using air compressors. The size, capacity, and features of air compressors can vary based on the specific mining application and environmental conditions.
By utilizing air compressors effectively, the mining industry can benefit from increased productivity, improved safety, and efficient operation of various mining processes.
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What are the key components of an air compressor system?
An air compressor system consists of several key components that work together to generate and deliver compressed air. Here are the essential components:
1. Compressor Pump: The compressor pump is the heart of the air compressor system. It draws in ambient air and compresses it to a higher pressure. The pump can be reciprocating (piston-driven) or rotary (screw, vane, or scroll-driven) based on the compressor type.
2. Electric Motor or Engine: The electric motor or engine is responsible for driving the compressor pump. It provides the power necessary to operate the pump and compress the air. The motor or engine’s size and power rating depend on the compressor’s capacity and intended application.
3. Air Intake: The air intake is the opening or inlet through which ambient air enters the compressor system. It is equipped with filters to remove dust, debris, and contaminants from the incoming air, ensuring clean air supply and protecting the compressor components.
4. Compression Chamber: The compression chamber is where the actual compression of air takes place. In reciprocating compressors, it consists of cylinders, pistons, valves, and connecting rods. In rotary compressors, it comprises intermeshing screws, vanes, or scrolls that compress the air as they rotate.
5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air. It acts as a buffer, allowing for a steady supply of compressed air during peak demand periods and reducing pressure fluctuations. The tank also helps separate moisture from the compressed air, allowing it to condense and be drained out.
6. Pressure Relief Valve: The pressure relief valve is a safety device that protects the compressor system from over-pressurization. It automatically releases excess pressure if it exceeds a predetermined limit, preventing damage to the system and ensuring safe operation.
7. Pressure Switch: The pressure switch is an electrical component that controls the operation of the compressor motor. It monitors the pressure in the system and automatically starts or stops the motor based on pre-set pressure levels. This helps maintain the desired pressure range in the receiver tank.
8. Regulator: The regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications, ensuring a consistent and safe supply of compressed air.
9. Air Outlet and Distribution System: The air outlet is the point where the compressed air is delivered from the compressor system. It is connected to a distribution system comprising pipes, hoses, fittings, and valves that carry the compressed air to the desired application points or tools.
10. Filters, Dryers, and Lubricators: Depending on the application and air quality requirements, additional components such as filters, dryers, and lubricators may be included in the system. Filters remove contaminants, dryers remove moisture from the compressed air, and lubricators provide lubrication to pneumatic tools and equipment.
These are the key components of an air compressor system. Each component plays a crucial role in the generation, storage, and delivery of compressed air for various industrial, commercial, and personal applications.
editor by CX 2023-12-26
China OEM Industrial Air Compressor 15kw Screw Air Compressor Machine Price Affordable Industrial 20HP Air Storage Tank Dryer Filter Complete Set Compresor De Aire air compressor oil
Product Description
HENNI INTERNATIONAL GROUP
Three selling points
Host Motor rotor Motor stator
The main parts of air compressor Generate electrical power used toproduce compresse dgas
About the air compressor
Oil and gas drum
Used to store gas The device is set simulta neously System pressurestabilization Definiteaction
Product Introduction
| Permanent magnet /Constant frequency conversion air compressor |
10A | Power | 7.5KW |
| Pressure | 0.8MPA (can be customized) | ||
| Length * width * height | 850mm* 630mm* 920mm | ||
| Exhaust volume | 0.85m3/min | ||
| Noise | 68±2 Dda | ||
| weight | 145KG | ||
| Gas tank | Volume: 0.3m³ | Design pressure | 0.8 mpa |
| Inside diameter of containe | 500mm | ||
| Container heigh | 1590mm | ||
| material | carbon steel | ||
| Freeze air dryer of DH series | 10AC | Treated air volume | 1.5m³ |
| Electric power | 220/50HZ(can be customized) | ||
| Length *width * heigh | 680mm*420mm* 660mm | ||
| weight | 38KG | ||
| Conditions of use | Inlet temperature≤80°C | ||
| Dew point temperature | 2-10°C | ||
| Working pressure | 1.0mpa | ||
| Filter | DH-015 | Treated air volume | 1.5m³ |
| Working pressure | 1.3mpa | ||
| Diameter | 109mm | ||
| Length | 366mm |
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Yes |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Horizontal |
| Customization: |
Available
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|
|---|
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How are air compressors utilized in the aerospace industry?
Air compressors play a crucial role in various applications within the aerospace industry. They are utilized for a wide range of tasks that require compressed air or gas. Here are some key uses of air compressors in the aerospace industry:
1. Aircraft Systems:
Air compressors are used in aircraft systems to provide compressed air for various functions. They supply compressed air for pneumatic systems, such as landing gear operation, braking systems, wing flap control, and flight control surfaces. Compressed air is also utilized for starting aircraft engines and for cabin pressurization and air conditioning systems.
2. Ground Support Equipment:
Air compressors are employed in ground support equipment used in the aerospace industry. They provide compressed air for tasks such as inflating aircraft tires, operating pneumatic tools for maintenance and repair, and powering air-driven systems for fueling, lubrication, and hydraulic operations.
3. Component Testing:
Air compressors are utilized in component testing within the aerospace industry. They supply compressed air for testing and calibrating various aircraft components, such as valves, actuators, pressure sensors, pneumatic switches, and control systems. Compressed air is used to simulate operating conditions and evaluate the performance and reliability of these components.
4. Airborne Systems:
In certain aircraft, air compressors are employed for specific airborne systems. For example, in military aircraft, air compressors are used for air-to-air refueling systems, where compressed air is utilized to transfer fuel between aircraft in mid-air. Compressed air is also employed in aircraft de-icing systems, where it is used to inflate inflatable de-icing boots on the wing surfaces to remove ice accumulation during flight.
5. Environmental Control Systems:
Air compressors play a critical role in the environmental control systems of aircraft. They supply compressed air for air conditioning, ventilation, and pressurization systems, ensuring a comfortable and controlled environment inside the aircraft cabin. Compressed air is used to cool and circulate air, maintain desired cabin pressure, and control humidity levels.
6. Engine Testing:
In the aerospace industry, air compressors are utilized for engine testing purposes. They provide compressed air for engine test cells, where aircraft engines are tested for performance, efficiency, and durability. Compressed air is used to simulate different operating conditions and loads on the engine, allowing engineers to assess its performance and make necessary adjustments or improvements.
7. Oxygen Systems:
In aircraft, air compressors are involved in the production of medical-grade oxygen for onboard oxygen systems. Compressed air is passed through molecular sieve beds or other oxygen concentrator systems to separate oxygen from other components of air. The generated oxygen is then supplied to the onboard oxygen systems, ensuring a sufficient and continuous supply of breathable oxygen for passengers and crew at high altitudes.
It is important to note that air compressors used in the aerospace industry must meet stringent quality and safety standards. They need to be reliable, efficient, and capable of operating under demanding conditions to ensure the safety and performance of aircraft systems.
Are there differences between single-stage and two-stage air compressors?
Yes, there are differences between single-stage and two-stage air compressors. Here’s an in-depth explanation of their distinctions:
Compression Stages:
The primary difference between single-stage and two-stage air compressors lies in the number of compression stages they have. A single-stage compressor has only one compression stage, while a two-stage compressor has two sequential compression stages.
Compression Process:
In a single-stage compressor, the entire compression process occurs in a single cylinder. The air is drawn into the cylinder, compressed in a single stroke, and then discharged. On the other hand, a two-stage compressor utilizes two cylinders or chambers. In the first stage, air is compressed to an intermediate pressure in the first cylinder. Then, the partially compressed air is sent to the second cylinder where it undergoes further compression to reach the desired final pressure.
Pressure Output:
The number of compression stages directly affects the pressure output of the air compressor. Single-stage compressors typically provide lower maximum pressure levels compared to two-stage compressors. Single-stage compressors are suitable for applications that require moderate to low air pressure, while two-stage compressors are capable of delivering higher pressures, making them suitable for demanding applications that require greater air pressure.
Efficiency:
Two-stage compressors generally offer higher efficiency compared to single-stage compressors. The two-stage compression process allows for better heat dissipation between stages, reducing the chances of overheating and improving overall efficiency. Additionally, the two-stage design allows the compressor to achieve higher compression ratios while minimizing the work done by each stage, resulting in improved energy efficiency.
Intercooling:
Intercooling is a feature specific to two-stage compressors. Intercoolers are heat exchangers placed between the first and second compression stages. They cool down the partially compressed air before it enters the second stage, reducing the temperature and improving compression efficiency. The intercooling process helps to minimize heat buildup and reduces the potential for moisture condensation within the compressor system.
Applications:
The choice between a single-stage and two-stage compressor depends on the intended application. Single-stage compressors are commonly used for light-duty applications such as powering pneumatic tools, small-scale workshops, and DIY projects. Two-stage compressors are more suitable for heavy-duty applications that require higher pressures, such as industrial manufacturing, automotive service, and large-scale construction.
It is important to consider the specific requirements of the application, including required pressure levels, duty cycle, and anticipated air demand, when selecting between a single-stage and two-stage air compressor.
In summary, the main differences between single-stage and two-stage air compressors lie in the number of compression stages, pressure output, efficiency, intercooling capability, and application suitability.
What is the difference between a piston and rotary screw compressor?
Piston compressors and rotary screw compressors are two common types of air compressors with distinct differences in their design and operation. Here’s a detailed explanation of the differences between these two compressor types:
1. Operating Principle:
- Piston Compressors: Piston compressors, also known as reciprocating compressors, use one or more pistons driven by a crankshaft to compress air. The piston moves up and down within a cylinder, creating a vacuum during the intake stroke and compressing the air during the compression stroke.
- Rotary Screw Compressors: Rotary screw compressors utilize two intermeshing screws (rotors) to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads.
2. Compression Method:
- Piston Compressors: Piston compressors achieve compression through a positive displacement process. The air is drawn into the cylinder and compressed as the piston moves back and forth. The compression is intermittent, occurring in discrete cycles.
- Rotary Screw Compressors: Rotary screw compressors also employ a positive displacement method. The compression is continuous as the rotating screws create a continuous flow of air and compress it gradually as it moves along the screw threads.
3. Efficiency:
- Piston Compressors: Piston compressors are known for their high efficiency at lower flow rates and higher pressures. They are well-suited for applications that require intermittent or variable air demand.
- Rotary Screw Compressors: Rotary screw compressors are highly efficient for continuous operation and are designed to handle higher flow rates. They are often used in applications with a constant or steady air demand.
4. Noise Level:
- Piston Compressors: Piston compressors tend to generate more noise during operation due to the reciprocating motion of the pistons and valves.
- Rotary Screw Compressors: Rotary screw compressors are generally quieter in operation compared to piston compressors. The smooth rotation of the screws contributes to reduced noise levels.
5. Maintenance:
- Piston Compressors: Piston compressors typically require more frequent maintenance due to the higher number of moving parts, such as pistons, valves, and rings.
- Rotary Screw Compressors: Rotary screw compressors have fewer moving parts, resulting in lower maintenance requirements. They often have longer service intervals and can operate continuously for extended periods without significant maintenance.
6. Size and Portability:
- Piston Compressors: Piston compressors are available in both smaller portable models and larger stationary units. Portable piston compressors are commonly used in construction, automotive, and DIY applications.
- Rotary Screw Compressors: Rotary screw compressors are typically larger and more suitable for stationary installations in industrial and commercial settings. They are less commonly used in portable applications.
These are some of the key differences between piston compressors and rotary screw compressors. The choice between the two depends on factors such as required flow rate, pressure, duty cycle, efficiency, noise level, maintenance needs, and specific application requirements.
editor by CX 2023-12-22
China best 7.5kw 15kw 22kw IP23 Energy Saving Two-Stage Permanent Magnet Variable Frequency Screw Air Compressor air compressor parts
Product Description
LG-II series two-stage air compressor
Product Description
Main Machine:
- Adopt two-stage compression main engine, large rotor and low speed.
- The upper and lower integrated design concept combines the first-stage compression rotor and the second-stage compression rotor in 1 casing to achieve the highest compression transfer efficiency.
3. The compression ratio of each stage is small, the leakage is smaller, and the volume utilization rate is high. The bearing is less stressed and has a long service life.
Intake system:
Vertical straight-through air intake structure minimizes pressure loss, special air inlet sealing material ensures long service life, no wearing parts, reliable performance and long service life.
Piping system:
The pipeline system adopts the American standard pipeline design. Due to the large inner diameter of the transport pipe and the small flow resistance, the hard pipe usually has a higher transport rate than the hose, and is stable, long service life, and maintenance-free for life.
Permanent magnet motor:
The variable frequency permanent magnet motor has the characteristics of high efficiency, high power factor, wide high efficiency interval, stable speed, zero slip, and energy saving. Therefore, the permanent magnet frequency conversion equipment under the two-stage CHINAMFG can be more energy saving.
Controller:
- Adopt advanced microcomputer control to achieve intelligent operation and humanized operation, and the operation status is clear at a glance.
2. Equipped with advanced intelligent control system, various parameters such as pressure and temperature are continuously monitored, controlled and displayed according to preset values.
3. It has the function of automatic fault alarm and protection, and stores historical operation records in time.
Product Feature
Energy saving analysis
- The compression ratio of each stage is much smaller than the compression ratio of the common main engine of the same power, and by oil injection cooling, the temperature of the secondary intake air is reduced, and the compression work is greatly reduced.
- The low pressure ratio greatly reduces the backflow leakage between the rotors, and greatly improves the volumetric efficiency and adiabatic efficiency, which is ultimately reflected in the increase in the compressed gas production.
- Two-stage compression is better than single-stage at the same power.
Specification
| Mode | L571A-11 | L030A-11 | L037A-11 | |
|
Machine Set |
Exhaust volume (m³/min) | 4.2 | 6.2 | 7.2 |
| Exhaust pressure (MPa) | 0.8 | 0.8 | 0.8 | |
| Compression level | 2 | 2 | 2 | |
| Motor power(kw) | 22 | 30 | 37 | |
| Motor speed(rpm) | 1480 | 1480 | 1480 | |
| Energy efficiency rating | Grade I | Grade I | Grade I | |
| Start method | soft start | soft start | soft start | |
| Transmission mode | direct connection | direct connection | direct connection | |
| Connection size | G1-1/2″ | G1-1/2″ | G1-1/2″ | |
| Cooling method | air cooling | air cooling | air cooling | |
| Length(mm) | 1785 | 1785 | 1785 | |
| Width(mm) | 1107 | 1107 | 1107 | |
| Height(mm) | 1432 | 1432 | 1432 | |
| Machine weight(kg) | 1200 | 1300 | 1350 | |
| Mode | L045A-11 | L055A-11 | L075A-11 | |
|
Machine Set |
Discharge volume(m3/min) | 10.5 | 12.55 | 15.5 |
| Discharge pressure (MPa) | 0.8 | 0.8 | 0.8 | |
| Compression level | 2 | 2 | 2 | |
| Motor power(kw) | 45 | 55 | 75 | |
| Motor speed(rpm) | 1480 | 1480 | 1480 | |
| Energy efficiency rating | Grade I | Grade I | Grade I | |
| Start method | soft start | soft start | soft start | |
| Transmission mode | direct connection | direct connection | direct connection | |
| Connection size | G1-1/2″ | G2″ | G2″ | |
| Cooling method | air cooling | air cooling | air cooling | |
| Length(mm) | 1785 | 2180 | 2180 | |
| Width(mm) | 1107 | 1350 | 1350 | |
| Height(mm) | 1432 | 1600 | 1600 | |
| Machine weight(kg) | 1850 | 2000 | 2150 | |
FAQ
Q1: What’s your delivery time?
A: 15 days to produce, within 3 days if in stock.
Q2: What’s methods of payments are accepted?
A: We agree T/T ,L/C , West Union ,Money Gram ,Paypal.
Q3: What about the shipments and package?
A: 40′ container for 2 sets, 20′ container for 1 set,
Machine in nude packing, spare parts in standard export wooden box.
Q4: Have you got any certificate?
A:We have got ISO,CE certificate.
Q5: How to control the quality?
A: We will control the quality by ISO and CE requests.
Q6: Do you have after-sale service and warranty service ?
A: Yes, we have.We can supply instruction for operation and maintenance.If necessary, we can send our engineer to repair the machine in your company.
Warranty is 1 year for the machine.
Q7: Can I trust your company ?
A: Our company has been certificated by Chinese government,and verified by SGS Inspection Company.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Online |
|---|---|
| Warranty: | 3000hours |
| Lubrication Style: | Lubricated |
| Customization: |
Available
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How are air compressors utilized in pharmaceutical manufacturing?
Air compressors play a crucial role in pharmaceutical manufacturing, where they are utilized for various critical applications. The pharmaceutical industry requires a reliable source of clean and compressed air to ensure the safety, efficiency, and quality of its processes. Here’s an overview of how air compressors are utilized in pharmaceutical manufacturing:
1. Manufacturing Processes:
Air compressors are used in numerous manufacturing processes within the pharmaceutical industry. Compressed air is employed for tasks such as mixing and blending of ingredients, granulation, tablet compression, coating, and encapsulation of pharmaceutical products. The controlled delivery of compressed air facilitates precise and consistent manufacturing processes, ensuring the production of high-quality pharmaceuticals.
2. Instrumentation and Control Systems:
Pharmaceutical manufacturing facilities rely on compressed air for powering instrumentation and control systems. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control temperature and pressure, and automate various processes. The clean and dry nature of compressed air makes it ideal for maintaining the integrity and accuracy of these critical control mechanisms.
3. Packaging and Filling:
Air compressors are employed in pharmaceutical packaging and filling processes. Compressed air is used to power machinery and equipment for bottle cleaning, labeling, capping, and sealing of pharmaceutical products. Compressed air provides the necessary force and precision for efficient and reliable packaging, ensuring product safety and compliance.
4. Cleanroom Environments:
Pharmaceutical manufacturing often takes place in controlled cleanroom environments to prevent contamination and maintain product quality. Air compressors are used to supply clean and filtered compressed air to these cleanrooms, ensuring a controlled and sterile environment for the production of pharmaceuticals. Compressed air is also utilized in cleanroom air showers and air curtains for personnel and material decontamination.
5. Laboratory Applications:
In pharmaceutical laboratories, air compressors are utilized for various applications. Compressed air is used in laboratory instruments, such as gas chromatographs, mass spectrometers, and other analytical equipment. It is also employed in clean air cabinets, fume hoods, and laminar flow benches, providing a controlled and clean environment for testing, analysis, and research.
6. HVAC Systems:
Air compressors are involved in heating, ventilation, and air conditioning (HVAC) systems in pharmaceutical manufacturing facilities. Compressed air powers the operation of HVAC controls, dampers, actuators, and air handling units, ensuring proper air circulation, temperature control, and environmental conditions in various manufacturing areas.
By utilizing air compressors in pharmaceutical manufacturing, the industry can maintain strict quality standards, enhance operational efficiency, and ensure the safety and efficacy of pharmaceutical products.
How are air compressors employed in the mining industry?
Air compressors play a crucial role in the mining industry, providing reliable and efficient power for various mining operations. Here are some common applications of air compressors in mining:
1. Exploration and Drilling:
Air compressors are used during exploration and drilling activities in the mining industry. Compressed air is used to power drilling rigs, pneumatic hammers, and other drilling equipment. The high-pressure air generated by the compressor helps in drilling boreholes, extracting core samples, and exploring potential mineral deposits.
2. Ventilation and Air Quality Control:
Air compressors are employed in underground mining to provide ventilation and control air quality. Compressed air is used to operate ventilation fans and air circulation systems, ensuring adequate airflow and removing harmful gases, dust, and fumes from the mining tunnels and work areas.
3. Material Conveyance:
In mining operations, air compressors are used for material conveyance. Pneumatic systems powered by air compressors are utilized to transport materials such as coal, ore, and other minerals. Compressed air is used to operate pneumatic conveyors, pumps, and material handling equipment, allowing for efficient and controlled movement of bulk materials.
4. Dust Suppression:
Air compressors are employed for dust suppression in mining areas. Compressed air is used to spray water or other suppressants to control dust generated during mining activities. This helps in maintaining a safe and healthy work environment, reducing the risks associated with dust inhalation and improving visibility.
5. Instrumentation and Control:
Air compressors are used for instrumentation and control purposes in mining operations. Compressed air is utilized to power pneumatic control systems, control valves, and actuators. These systems regulate the flow of fluids, control equipment movements, and ensure the proper functioning of various mining processes.
6. Explosive Applications:
In mining, air compressors are used for explosive applications. Compressed air is employed to power pneumatic tools used for rock fragmentation, such as rock drills and pneumatic breakers. The controlled power of compressed air enables safe and efficient rock breaking without the need for traditional explosives.
7. Maintenance and Repair:
Air compressors are essential for maintenance and repair activities in the mining industry. Compressed air is used for cleaning machinery, removing debris, and powering pneumatic tools for equipment maintenance and repair tasks. The versatility and portability of air compressors make them valuable assets in maintaining mining equipment.
It is important to note that different mining operations may have specific requirements and considerations when selecting and using air compressors. The size, capacity, and features of air compressors can vary based on the specific mining application and environmental conditions.
By utilizing air compressors effectively, the mining industry can benefit from increased productivity, improved safety, and efficient operation of various mining processes.
What is the impact of tank size on air compressor performance?
The tank size of an air compressor plays a significant role in its performance and functionality. Here are the key impacts of tank size:
1. Air Storage Capacity: The primary function of the air compressor tank is to store compressed air. A larger tank size allows for greater air storage capacity. This means the compressor can build up a reserve of compressed air, which can be useful for applications that require intermittent or fluctuating air demand. Having a larger tank ensures a steady supply of compressed air during peak usage periods.
2. Run Time: The tank size affects the run time of the air compressor. A larger tank can provide longer continuous operation before the compressor motor needs to restart. This is because the compressed air in the tank can be used to meet the demand without the need for the compressor to run continuously. It reduces the frequency of motor cycling, which can improve energy efficiency and prolong the motor’s lifespan.
3. Pressure Stability: A larger tank helps maintain stable pressure during usage. When the compressor is running, it fills the tank until it reaches a specified pressure level, known as the cut-out pressure. As the air is consumed from the tank, the pressure drops to a certain level, known as the cut-in pressure, at which point the compressor restarts to refill the tank. A larger tank size results in a slower pressure drop during usage, ensuring more consistent and stable pressure for the connected tools or equipment.
4. Duty Cycle: The duty cycle refers to the amount of time an air compressor can operate within a given time period. A larger tank size can increase the duty cycle of the compressor. The compressor can run for longer periods before reaching its duty cycle limit, reducing the risk of overheating and improving overall performance.
5. Tool Compatibility: The tank size can also impact the compatibility with certain tools or equipment. Some tools, such as high-demand pneumatic tools or spray guns, require a continuous and adequate supply of compressed air. A larger tank size ensures that the compressor can meet the air demands of such tools without causing pressure drops or affecting performance.
It is important to note that while a larger tank size offers advantages in terms of air storage and performance, it also results in a larger and heavier compressor unit. Consider the intended application, available space, and portability requirements when selecting an air compressor with the appropriate tank size.
Ultimately, the optimal tank size for an air compressor depends on the specific needs of the user and the intended application. Assess the air requirements, duty cycle, and desired performance to determine the most suitable tank size for your air compressor.
editor by CX 2023-12-19
China Professional 15kw 20HP 30HP 22kw Variable Frequency Oil Free Screw Air Compressor mini air compressor
Product Description
15kw 20HP 30HP 22KW Variable Frequency Oil Free Screw Air Compressor
Motor
The motor with protection class IP54is used, the insulation class is F grade,and the bearing is made of SwedishSKF heavy bearing.
Air end
Adopting twin-screw main engine, largerotor and low speed design, new 5:6asymmetric rotor tooth profile, brandbearing, determines the excellent performance of the whole machine.
Intake valve
The red star intake valve can automaticallyadjust the gas volume according to the requirements of the system gas consumption,reducing operating costs.
MPV
Made of aluminum, it has outstanding antirust performance. With check function.The stable setting of the opening pressureensures that sufficient circulation pressureis established in the system to ensure lubrication of the machine body.
Cooling system
Feature:Large cooler system
Advantage:Axial flow Fan used forgood cooling effect
Benefit:Allow ambient temperature at 52″C.
Smart display screen
Feature:Intelligent control systemAdvantage:10 inch monitor to showall the date
Benefit:Simple operation and trouble free
Oil and gas separator
With the Apuda oil and gas separator,the rigorous oil and gas separationfilter can reduce the oil content of theexhaust gas in the compressor andthe fuel consumption of the unit.
The durable pipe system
The galvanized pipe is more durable, sturdy, longer, longer, and durable.
| Specification | ||||||||||||
| Model | Working Pressure | Air Delivery | Motor Power | Type of Driving | Type of Cooling | Dimension(mm) | Weight | Output pipe | ||||
| psig | bar | cfm | m3/min | kw/hp | L | W | H | (kg) | Diameter | |||
| GLDS-10A | 100 | 7 | 38.8 | 1.1 | 7.5/10 | Driect driven | Air Cooling | 850 | 650 | 800 | 240 | 3/4″ |
| 116 | 8 | 35.3 | 1 | |||||||||
| 145 | 10 | 30 | 0.85 | |||||||||
| 181 | 12.5 | 24.7 | 0.7 | |||||||||
| GLDS-15A | 100 | 7 | 63.6 | 1.8 | 11/15 | 1050 | 700 | 1000 | 450 | 3/4″ | ||
| 116 | 8 | 58.3 | 1.65 | |||||||||
| 145 | 10 | 53 | 1.5 | |||||||||
| 181 | 12.5 | 45.9 | 1.3 | |||||||||
| GLDS-20A | 100 | 7 | 84.7 | 2.4 | 15/20 | 1050 | 700 | 1000 | 450 | 3/4″ | ||
| 116 | 8 | 77.7 | 2.2 | |||||||||
| 145 | 10 | 74.2 | 2.1 | |||||||||
| 181 | 12.5 | 63.6 | 1.8 | |||||||||
| GLDS-25A | 100 | 7 | 109.5 | 3.1 | 18.5/25 | 1250 | 850 | 1100 | 620 | 1″ | ||
| 116 | 8 | 102.4 | 2.9 | |||||||||
| 145 | 10 | 95.3 | 2.7 | |||||||||
| 181 | 12.5 | 81.2 | 2.3 | |||||||||
| GLDS-30A | 100 | 7 | 134.2 | 3.8 | 22/30 | 1250 | 850 | 1100 | 620 | 1″ | ||
| 116 | 8 | 127.1 | 3.6 | |||||||||
| 145 | 10 | 113 | 3.2 | |||||||||
| 181 | 12.5 | 88.3 | 2.5 | |||||||||
| GLDS-40A | 100 | 7 | 187.1 | 5.3 | 30/40 | 1350 | 850 | 1040 | 680 | 1-1/2″ | ||
| 116 | 8 | 176.6 | 5 | |||||||||
| 145 | 10 | 151.8 | 4.3 | |||||||||
| 181 | 12.5 | 127.1 | 3.6 | |||||||||
| GLDS-50A | 100 | 7 | 233 | 6.6 | 37/50 | 1550 | 1571 | 1330 | 850 | 1-1/2″ | ||
| 116 | 8 | 218.9 | 6.2 | |||||||||
| 145 | 10 | 201.3 | 5.7 | |||||||||
| 181 | 12.5 | 162.4 | 4.6 | |||||||||
| GLDS-60A | 100 | 7 | 282.5 | 8 | 45/60 | 1550 | 1571 | 1330 | 850 | 1-1/2″ | ||
| 116 | 8 | 271.9 | 7.7 | |||||||||
| 145 | 10 | 243.6 | 6.9 | |||||||||
| 181 | 12.5 | 211.9 | 6 | |||||||||
| GLDS-75A | 100 | 7 | 370.8 | 10.5 | 55/75 | 1950 | 1270 | 1620 | 1800 | 2″ | ||
| 116 | 8 | 346 | 9.8 | |||||||||
| 145 | 10 | 307.2 | 8.7 | |||||||||
| 181 | 12.5 | 257.8 | 7.3 | |||||||||
| GLDS-100A | 100 | 7 | 480.2 | 13.6 | 75/100 | 1950 | 1270 | 1620 | 1900 | 2″ | ||
| 116 | 8 | 459 | 13 | |||||||||
| 145 | 10 | 399 | 11.3 | |||||||||
| 181 | 12.5 | 356.6 | 10.1 | |||||||||
| GLDS-125A | 100 | 7 | 572 | 16.2 | 90/125 | 2450 | 1600 | 1740 | 1950 | 2″ | ||
| 116 | 8 | 543.8 | 15.4 | |||||||||
| 145 | 10 | 466.1 | 13.2 | |||||||||
| 181 | 12.5 | 395.5 | 11.2 | |||||||||
| Motor Efficiency Class: Ultraefficient/IE3/IE2 as per your required | ||||||||||||
| Motor Protection Class: IP23/IP54/IP55 or as per your required | ||||||||||||
| Certification: CE/ISO9001 | ||||||||||||
| Voltage: 380V/3PH/50HZ/60HZ, 220V/3PH/50HZ/60HZ, 400V/3PH/50HZ/60HZ, 440V/3PH/50HZ/60HZ, 415V/3PH/50HZ/60HZ, 230V/3PH/50HZ/60HZ, dual voltage is also ok | ||||||||||||
Equipment manufacturing industry: spray painting, spray washing machine, mechanical retreat mold, driving the assembly tools, drilling machine, hammer, lifting driving, combined tools, reamer, run run run, riveter screwdriver rotary drive, forging, metal forming press run operation, blasting, spraying, transmission, driving technology process.
Automobile manufacturing industry: spray cleaning parts, driving the assembly tool, fixture tools, lifting hoist crane, pneumatic control, forging hammer pressing workshop, casting workshop, metal workshop blast spray.
Beverage factory: running, bottle washing machine barrel turn, cHangZhou machine internal spraying, cleaning, food industrial used gas drying bottle, automatic operation, ash dust.
Cement manufacturing: Lime storage ventilation, cement slurry stirring and driving, cement bag clean sealing driving, raw material mixing, tipper operation, cleaning equipment, clinker cooling, conveying of cement and coal, cement kiln cleaning, vehicle and vessel handling, lifting and hoisting device, pneumatic control.
Chemical plant: ventilation and mixing, separation tower with gas, cleaning equipment, combustion gas, transportation, lifting liquid, spraying and cleaning pipe, pneumatic control, process gas, liquid transport.
Power plant: air cleaning pipeline, blowing smoke scale, cleaning of boiler and condenser pipe, jet cleaning, coal, sewage removal transmission, pneumatic control.
Hydropower plant maintenance: engine control, lock, drive controller, drive lubrication pump, driving lock, starting control, cleaning rubbish net.
The food industry (general application): mixing liquid, fermentation tank with gas (oxygen), cleaning equipment, with nozzle with nozzle cleaning container transport, food, raw materials, filtration dehydration.
Forging shop: oxygen skin, door, air curtain lifting hoist and hoist, driving the bending and straightening machine, driving clutch brake and a clamping device, the driving hammer, drive the fuel regulator.
Casting: hot metal car positioning, cleaning equipment, transporting sand, drive pneumatic tools, ramming machine, grinding machine, lifting hoist and elevator, pneumatic pick, tamping machine, steel than the brush, sandblasting, sieve sand, mud core.
Glass factory: blow bottle and glass, blow lamp and electronic tube, combustion gas, raw material, light transmission glass etching and drilling, conveying the glass, pneumatic control, vacuum hanging board.
Iron and steel plant: stirring the solution, oxygen with gas, HangZhou gas, converter with skip positioning, a sediment chamber drilling, unloading bags, open hearth CHINAMFG flue cleaning, driving clutch and brake, drive door, driving loading and transporting device, drive lubrication system, drive pneumatic tools, pneumatic pick, grinding wheel machine, lifting hoist and hoist, sandblasting, blast furnace, vacuum degassing furnace.
Wood, furniture processing: spray cleaning, gas lifting, bending, straightening, disseminated wood clamping clamp, pneumatic tools, carving tools, drilling machine, polishing machine, polishing machine, sand blasting, spray painting, spray device.
Sheet metal workshop: stirring the solution, transportation, jet cleaning, drive chip packaging press, driving plate chuck clutch and positioner, pneumatic tools, pneumatic pick, finishing hammer, drill, grinding wheel machine, crane and elevator, combination tools, riveting machine, sand blasting, spray, spray paint, lubricant container leakage detecting.
The mine ventilation gas, drilling: big hole, gas water removal, filtration fine crumbs, pneumatic hoist driven rock drill rig,,, blow hole, piling machine, drilling machine.
Oil refinery: combustion gas, emptying and cleaning oil, crane and elevator, drive control system, catalyst recycle, sandblasting, painting.
Papermaking factory: clean air equipment, crane and hoist, pool anti icing, roll feeding, pressing paper products, drive clutch, drive off paper machine, paper feeding through the machine, pneumatic control, pressure head box, demolition, removal of waste paper head box, vacuum drying.
Pharmaceutical manufacturers: mixing liquid, antibiotic fermentation with gas (oxygen), transmission of raw materials, raw materials, mixing and stirring driven, pneumatic control, air jet pulverization, spray drying, vacuum drying and vaporization of liquid, transmission.
Plant maintenance: jet cleaning, drive tools (hammer, concrete vibrator, drill, grinding wheel machine, crane, paving stone machine, riveter, oxide skin to wrench, winding machine, sand blasting, spray), metal, spray, spray system.
Textile factory: mixing liquid, gas lifting, moist, operation pressure accumulator, spray, spray system, transfusion.
Rubber factory: clean mold and mechanical devices, gas lifting, demoulding, mold, pneumatic control, spraying.
ZheJiang GLADES MACHINERY EQUIPMENT CO.,LTD.is located in HangZhou -logistics city , with the advantage of rapid transportation of goods. The company covers an area of more than 20 thousand square meters.with an annual output value of 6 million US dollars and fixed assets more than 10 million US dollars.
Glades’s primary businesses focus in following key areas:Oil-injected rotary screw compressors (Fixed speed and variable speed; normal and low pressure),Oil free screw air compressors (Scroll type, dry type, water-lubricated type),Energy Saving Screw Air Compressor(PM VSD screw air compressor,Two Stage Screw Air Compressor,Scroll screw air compressor),Portable screw air compressors ( electric motor powered),Air treatment equipment (Air dryers, air filters and air receiver tank) .At Glades, we earn our customers’ trust and satisfaction by manufacturing the superior quality compressed air products for all industries. All of our products are designed for reliable performance, easy maintenance, and maximum energy efficiency. Glades has been exporting to more than 35 countries across the globe.
Upholding the core concept of “Reliable Carrying Trust”, ZheJiang Glades strives to provide the most reliable products and services through continuous innovation, so that customers can continue to obtain the maximum value for their returns.
Advantages:
Large displacement: Displacement 10% higher than ordinary piston compressor.
Energy-saving: Compared with piston air compressor, this series of models for the new national standard 2 energy efficiency products, excellent energy saving.
Easy to operate: 24 hours unattended all day work, free load automatically start, full load automatically shut down.
Strong stability:Under long time working, displacement and pressure stable, no crash phenomenon, low failure rate.
FAQ:
Q1:Where is your factory located?
A:Our factory is located in HangZhou city which nears HangZhou port about 2 hours.
Q2:How many air compressors do you produce everyday?
A: We can produce 100 pieces everyday.
Q3: Can you use our brand?
A: Yes, OEM/ODM is available.
Q4:How about your after-sales service?
a.Provide customers with installation and commissioning online instructions.
b.Well-trained engineers available to overseas service.
c.CHINAMFG agents and after service available.
Q5:What’s your delivery time?
Generally 15 to 20 days, if urgently order, pls contact our sales in advance.
Q4: Why should I choose you?
1. 24/7 after sales service support in different languages;
2. Guidance of installation and commissioning on site can be provided by factory-trained technicians or local Authorized Service Center;
3. Technical training for customers in Glades air compressor factory or working site;
4. Plenty of original spare parts with proven quality are all available.
5.All kinds of technical documents in different languages.
| After-sales Service: | 24 Hours Online Service |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Horizontal |
| Customization: |
Available
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|
|---|
What are the advantages of using an air compressor in construction?
Using an air compressor in construction offers numerous advantages that contribute to increased efficiency, productivity, and versatility. Here are some key benefits of using air compressors in construction:
- Powering Pneumatic Tools: Air compressors are commonly used to power a wide range of pneumatic tools on construction sites. Tools such as jackhammers, nail guns, impact wrenches, drills, and sanders can be operated using compressed air. Pneumatic tools are often preferred due to their lightweight, compact design and ability to deliver high torque or impact force.
- Efficient Operation: Air compressors provide a continuous and reliable source of power for pneumatic tools, allowing for uninterrupted operation without the need for frequent battery changes or recharging. This helps to maintain a smooth workflow and reduces downtime.
- Portability: Many construction air compressors are designed to be portable, featuring wheels or handles for easy maneuverability on job sites. Portable air compressors can be transported to different areas of the construction site as needed, providing power wherever it is required.
- Versatility: Air compressors are versatile tools that can be used for various applications in construction. Apart from powering pneumatic tools, they can also be utilized for tasks such as inflating tires, cleaning debris, operating air-operated pumps, and powering air horns.
- Increased Productivity: The efficient operation and power output of air compressors enable construction workers to complete tasks more quickly and effectively. Pneumatic tools powered by air compressors often offer higher performance and faster operation compared to their electric or manual counterparts.
- Cost Savings: Air compressors can contribute to cost savings in construction projects. Pneumatic tools powered by air compressors are generally more durable and have longer lifespans compared to electric tools. Additionally, since air compressors use compressed air as their power source, they do not require the purchase or disposal of batteries or fuel, reducing ongoing operational expenses.
- Reduced Electrocution Risk: Construction sites can be hazardous environments, with the risk of electrocution from electrical tools or equipment. By utilizing air compressors and pneumatic tools, the reliance on electrical power is minimized, reducing the risk of electrocution accidents.
It is important to select the appropriate air compressor for construction applications based on factors such as required air pressure, volume, portability, and durability. Regular maintenance, including proper lubrication and cleaning, is crucial to ensure the optimal performance and longevity of air compressors in construction settings.
In summary, the advantages of using air compressors in construction include powering pneumatic tools, efficient operation, portability, versatility, increased productivity, cost savings, and reduced electrocution risk, making them valuable assets on construction sites.
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How does the horsepower of an air compressor affect its capabilities?
The horsepower of an air compressor is a crucial factor that directly impacts its capabilities and performance. Here’s a closer look at how the horsepower rating affects an air compressor:
Power Output:
The horsepower rating of an air compressor indicates its power output or the rate at which it can perform work. Generally, a higher horsepower rating translates to a greater power output, allowing the air compressor to deliver more compressed air per unit of time. This increased power output enables the compressor to operate pneumatic tools and equipment that require higher air pressure or greater airflow.
Air Pressure:
The horsepower of an air compressor is directly related to the air pressure it can generate. Air compressors with higher horsepower ratings have the capacity to produce higher air pressures. This is particularly important when operating tools or machinery that require specific air pressure levels to function optimally. For example, heavy-duty pneumatic tools like jackhammers or impact wrenches may require higher air pressure to deliver the necessary force.
Air Volume:
In addition to air pressure, the horsepower of an air compressor also affects the air volume or airflow it can provide. Higher horsepower compressors can deliver greater volumes of compressed air, measured in cubic feet per minute (CFM). This increased airflow is beneficial when using pneumatic tools that require a continuous supply of compressed air, such as paint sprayers or sandblasters.
Duty Cycle:
The horsepower rating of an air compressor can also influence its duty cycle. The duty cycle refers to the amount of time an air compressor can operate continuously before it needs to rest and cool down. Higher horsepower compressors often have larger and more robust components, allowing them to handle heavier workloads and operate for longer periods without overheating. This is particularly important in demanding applications where continuous and uninterrupted operation is required.
Size and Portability:
It’s worth noting that the horsepower rating can also affect the physical size and portability of an air compressor. Higher horsepower compressors tend to be larger and heavier due to the need for more substantial motors and components to generate the increased power output. This can impact the ease of transportation and maneuverability, especially in portable or mobile applications.
When selecting an air compressor, it is essential to consider the specific requirements of your intended applications. Factors such as desired air pressure, airflow, duty cycle, and portability should be taken into account. It’s important to choose an air compressor with a horsepower rating that aligns with the demands of the tools and equipment you plan to operate, ensuring optimal performance and efficiency.
Consulting the manufacturer’s specifications and guidelines can provide valuable information on how the horsepower rating of an air compressor corresponds to its capabilities and suitability for different tasks.
How does an air compressor work?
An air compressor works by using mechanical energy to compress and pressurize air, which is then stored and used for various applications. Here’s a detailed explanation of how an air compressor operates:
1. Air Intake: The air compressor draws in ambient air through an intake valve or filter. The air may pass through a series of filters to remove contaminants such as dust, dirt, and moisture, ensuring the compressed air is clean and suitable for its intended use.
2. Compression: The intake air enters a compression chamber, typically consisting of one or more pistons or a rotating screw mechanism. As the piston moves or the screw rotates, the volume of the compression chamber decreases, causing the air to be compressed. This compression process increases the pressure and reduces the volume of the air.
3. Pressure Build-Up: The compressed air is discharged into a storage tank or receiver where it is held at a high pressure. The tank allows the compressed air to be stored for later use and helps to maintain a consistent supply of compressed air, even during periods of high demand.
4. Pressure Regulation: Air compressors often have a pressure regulator that controls the output pressure of the compressed air. This allows the user to adjust the pressure according to the requirements of the specific application. The pressure regulator ensures that the compressed air is delivered at the desired pressure level.
5. Release and Use: When compressed air is needed, it is released from the storage tank or receiver through an outlet valve or connection. The compressed air can then be directed to the desired application, such as pneumatic tools, air-operated machinery, or other pneumatic systems.
6. Continued Operation: The air compressor continues to operate as long as there is a demand for compressed air. When the pressure in the storage tank drops below a certain level, the compressor automatically starts again to replenish the compressed air supply.
Additionally, air compressors may include various components such as pressure gauges, safety valves, lubrication systems, and cooling mechanisms to ensure efficient and reliable operation.
In summary, an air compressor works by drawing in air, compressing it to increase its pressure, storing the compressed air, regulating the output pressure, and releasing it for use in various applications. This process allows for the generation of a continuous supply of compressed air for a wide range of industrial, commercial, and personal uses.
editor by CX 2023-12-04
China Good quality 4kw 5.5kw 7.5kw 11kw 15kw Germany Technology Industrial Silent Rotary Screw Air Compressor with Dryer and Tank air compressor for car
Product Description
VARIABLE SPEED SCREW AIR COMPRESSOR 7.5KW 15KW 22KW 37KW WITH PERMANENT MAGNET MOTOR
Product Description
Screw compressors are designed for those applications that require a high volume of compressed air and/or continuous usage.
They do not require to stop for the cooling process, allowing constant air production. Silent, efficient, and reliable, Jiayi’s screw
compressors grant you a more comfortable workspace, continuous usage, longer components’ lifecycle, more efficiency, and
cost savings.
Screw compressors operate based on 2 meshing helical screw rotating in inverse order, avoiding any contact with mechanical
parts.
VARIABLE SPEED SCREW COMPRESSORS
Variable speed screw compressors allow you to save up lots of power energy, compared to fixed speed ones. While traditional
compressors work at 1 speed (at 100%), variable speed screw compressors regulate the motor’s speed to adjust to the
production’s fluctuating air requirements. They are ideal for applications and production systems whose usage of compressed air
varies during the day, granting the right quantity of air needed and a saving the cost of electricity.
HIGH EFFICIENCY IN VARIABLE SPEED SCREW COMPRESSORS
The magnet permanent motor controll the energy consumption better than fixed speed compressors. This innovative technology
takes the energy savings to a new level, improving efficiency and performance. Jiayi’s innovative technology guarantees
remarkable savings on energy bills, creating return on the investment in 1-2 years.
| NO. | COMPARE | PERMANENT MAGNETIC FREQUENCY CONVERSION | INDUSTRIAL FREQUENCY | RESULT | CONCLUSION |
| 1 | Motor efficiency | 94%-96% | 87%-89% | 7% saving | The permanent magnetic inverter model save 32% more envergy than the normal industrial frequency type. |
| 2 | No-load electricity consumption | 45% of the full capacity | 45% of the full capacity | if we assume average no loading time 30%,the overall saving will be 13.5% | |
| 3 | Over pressure electricity consumption | no | average 1kg/cm,electricity consumption 7% | 7% saving | |
| 4 | Integrated shaft efficiency | 100% | belt 94%, coupling 97% | save on belt 6%, on coupling 3% | |
| 5 | Other advantage | constant pressure output | variable pressure | permanent magnetic ensure the production quality |
Product Parameters
| SJ series screw air compressor technical data | ||||
| Model | SJ10A | SJ15A | SJ20A | SJ25A |
| Air volume / Air pressure | 1.2m3/min 0.7Mpa |
1.65m3/min 0.7Mpa |
2.5m3/min 0.7Mpa |
3.2m3/min 0.70Mpa |
| Lubricating oil | 4L | 8L | 8L | 12L |
| Power | 7.5kw | 11kw | 15kw | 18.5kw |
| Type | Variable speed, magnet permanent motor | Variable speed, magnet permanent motor | Variable speed, magnet permanent motor | Variable speed, magnet permanent motor |
| Size | 880*600*820mm | 1080*720*1000mm | 1080*720*1000mm | 1250*850*1080mm |
| Weight | 120kgs | 214kgs | 214kgs | 282kgs |
| Noise | 66dB(A) | 68dB(A) | 68dB(A) | 68dB(A) |
| Driving mode | Direct link | |||
| Output pipe | G3/4 | G3/4 | G3/4 | G 1 1/4 |
Feature
In the workshop, air consumption is high during the day time but comparatively low in the night. In the meantime, the air
consumption in busy season is much higher than that of in low season.
92% air compressors have got serious fluctuations during operation
70% air compressors have a load between 40% to 80% while working.
Thus, there is much energy to save if we use a variable frequency compressor in stead.
1. Permanent magnet frequency conversion motor that makes the machine meets the National Level 1 energy efiiciency standard.
2. The new patent design of screw type machine equipped with 8 sets of S K F import bearing.
3. Big name brand frenquency converter / inverter, top vector frequency conversion control system.
4. Double frenquency conversion desigh makes frequency changing possible for for both motor and the fan.
5. PID air volume regulation technology for saving overall air consumption.
6. 40-200hz wide frequency option in order to meet different working conditions.
7. Stable air pressure, fluctuation within 0.1bar.
8. 0 load start, less effect on power grid.
9. A better design to seperate the low temperature and high temperature unit, so the electrical componentes have longer life span.
10. Best human manchine interface with more date and detailed function.
Smart Control Panel
The digital control panel can control versatile situation with clear display, which makes the air compressor easy to control and easy
to maintain.
High Efficient Built-in Cooler
The cooler is designed for high temperature environment, it helps to keep air compressor running in an appropriate temperature.
Detailed Photos
Factory details
Packaging & Shipping
| After-sales Service: | One Year Warranty |
|---|---|
| Warranty: | 12 Month Warranty |
| Lubrication Style: | Oil-free |
| Cooling System: | High Efficiency |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Samples: |
US$ 790/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
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What is the role of air compressors in power generation?
Air compressors play a significant role in power generation, supporting various operations and equipment within the industry. Here are some key roles of air compressors in power generation:
1. Combustion Air Supply:
Air compressors are used to supply compressed air for the combustion process in power generation. In fossil fuel power plants, such as coal-fired or natural gas power plants, compressed air is required to deliver a steady flow of air to the burners. The compressed air helps in the efficient combustion of fuel, enhancing the overall performance and energy output of the power plant.
2. Instrumentation and Control:
Air compressors are utilized for instrumentation and control systems in power generation facilities. Compressed air is used to operate pneumatic control valves, actuators, and other pneumatic devices that regulate the flow of steam, water, and gases within the power plant. The reliable and precise control provided by compressed air ensures efficient and safe operation of various processes and equipment.
3. Cooling and Ventilation:
In power generation, air compressors are involved in cooling and ventilation applications. Compressed air is used to drive air-operated cooling fans and blowers, providing adequate airflow for cooling critical components such as generators, transformers, and power electronics. The compressed air also assists in maintaining proper ventilation in control rooms, substations, and other enclosed spaces, helping to dissipate heat and ensure a comfortable working environment.
4. Cleaning and Maintenance:
Air compressors are employed for cleaning and maintenance tasks in power generation facilities. Compressed air is utilized to blow away dust, dirt, and debris from equipment, machinery, and electrical panels. It helps in maintaining the cleanliness and optimal performance of various components, reducing the risk of equipment failure and improving overall reliability.
5. Pneumatic Tools and Equipment:
In power generation plants, air compressors provide the necessary compressed air for operating pneumatic tools and equipment. These tools include impact wrenches, pneumatic drills, grinders, and sandblasting equipment, which are utilized for installation, maintenance, and repair tasks. The high-pressure air generated by compressors enables efficient and reliable operation of these tools, enhancing productivity and reducing manual effort.
6. Nitrogen Generation:
Sometimes, air compressors are used in power generation for nitrogen generation. Compressed air is passed through a nitrogen generator system, which separates nitrogen from other components of air, producing a high-purity nitrogen gas stream. Nitrogen is commonly used in power plant applications, such as purging systems, blanketing in transformers, and generator cooling, due to its inert properties and low moisture content.
7. Start-up and Emergency Systems:
Air compressors are an integral part of start-up and emergency systems in power generation. Compressed air is utilized to power pneumatic starters for gas turbines, providing the initial rotation needed to start the turbine. In emergency situations, compressed air is also used to actuate emergency shutdown valves, safety systems, and fire suppression equipment, ensuring the safe operation and protection of the power plant.
Overall, air compressors contribute to the efficient and reliable operation of power generation facilities, supporting combustion processes, control systems, cooling, cleaning, and various other applications critical to the power generation industry.
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Can air compressors be used for medical and dental applications?
Yes, air compressors can be used for various medical and dental applications. Compressed air is a reliable and versatile utility in healthcare settings, providing power for numerous devices and procedures. Here are some common applications of air compressors in medical and dental fields:
1. Dental Tools:
Air compressors power a wide range of dental tools and equipment, such as dental handpieces, air syringes, air scalers, and air abrasion devices. These tools rely on compressed air to generate the necessary force and airflow for effective dental procedures.
2. Medical Devices:
Compressed air is used in various medical devices and equipment. For example, ventilators and anesthesia machines utilize compressed air to deliver oxygen and other gases to patients. Nebulizers, used for respiratory treatments, also rely on compressed air to convert liquid medications into a fine mist for inhalation.
3. Laboratory Applications:
Air compressors are used in medical and dental laboratories for various purposes. They power laboratory instruments, such as air-driven centrifuges and sample preparation equipment. Compressed air is also used for pneumatic controls and automation systems in lab equipment.
4. Surgical Tools:
In surgical settings, compressed air is employed to power specialized surgical tools. High-speed air-driven surgical drills, saws, and bone-cutting instruments are commonly used in orthopedic and maxillofacial procedures. Compressed air ensures precise control and efficiency during surgical interventions.
5. Sterilization and Autoclaves:
Compressed air is essential for operating sterilization equipment and autoclaves. Autoclaves use steam generated by compressed air to sterilize medical instruments, equipment, and supplies. The pressurized steam provides effective disinfection and ensures compliance with rigorous hygiene standards.
6. Dental Air Compressors:
Specialized dental air compressors are designed specifically for dental applications. These compressors have features such as moisture separators, filters, and noise reduction mechanisms to meet the specific requirements of dental practices.
7. Air Quality Standards:
In medical and dental applications, maintaining air quality is crucial. Compressed air used in healthcare settings must meet specific purity standards. This often requires the use of air treatment systems, such as filters, dryers, and condensate management, to ensure the removal of contaminants and moisture.
8. Compliance and Regulations:
Medical and dental facilities must comply with applicable regulations and guidelines regarding the use of compressed air. These regulations may include requirements for air quality, maintenance and testing procedures, and documentation of system performance.
It is important to note that medical and dental applications have specific requirements and standards. Therefore, it is essential to choose air compressors and associated equipment that meet the necessary specifications and comply with industry regulations.
Are there portable air compressors available for home use?
Yes, there are portable air compressors specifically designed for home use. These portable models offer convenience, versatility, and ease of use for various tasks around the house. Here are some key points about portable air compressors for home use:
1. Compact and Lightweight: Portable air compressors are typically compact and lightweight, making them easy to transport and store. They are designed with portability in mind, allowing homeowners to move them around the house or take them to different locations as needed.
2. Electric-Powered: Most portable air compressors for home use are electric-powered. They can be plugged into a standard household electrical outlet, eliminating the need for gasoline or other fuel sources. This makes them suitable for indoor use without concerns about emissions or ventilation.
3. Versatile Applications: Portable air compressors can be used for a wide range of home applications. They are commonly used for inflating tires, sports equipment, and inflatable toys. They are also handy for operating pneumatic tools such as nail guns, staplers, and paint sprayers. Additionally, portable air compressors can be used for cleaning tasks, powering airbrushes, and other light-duty tasks around the house.
4. Pressure and Capacity: Portable air compressors for home use typically have lower pressure and capacity ratings compared to larger industrial or commercial models. They are designed to meet the needs of common household tasks rather than heavy-duty applications. The pressure and capacity of these compressors are usually sufficient for most home users.
5. Oil-Free Operation: Many portable air compressors for home use feature oil-free operation. This means they do not require regular oil changes or maintenance, making them more user-friendly and hassle-free for homeowners.
6. Noise Level: Portable air compressors designed for home use often prioritize low noise levels. They are engineered to operate quietly, reducing noise disturbances in residential environments.
7. Cost: Portable air compressors for home use are generally more affordable compared to larger, industrial-grade compressors. They offer a cost-effective solution for homeowners who require occasional or light-duty compressed air applications.
When considering a portable air compressor for home use, it’s important to assess your specific needs and tasks. Determine the required pressure, capacity, and features that align with your intended applications. Additionally, consider factors such as portability, noise level, and budget to choose a suitable model that meets your requirements.
Overall, portable air compressors provide a practical and accessible compressed air solution for homeowners, allowing them to tackle a variety of tasks efficiently and conveniently within a home setting.
editor by CX 2023-12-02
China Custom 20HP 15kw Screw Air Compressor for Spray Painting with high quality
Product Description
PM VSD TYPE SCREW AIR COMPRESSOR
* High efficiency power-saving
* Permanent magnet motor
* Frequency Inverter
|
Model |
Power KW |
Power HP |
Air flow L/min |
Pressure bar |
Drive Mode |
|
SA-10E |
7.5 |
10 |
1.2/1.1/0.95/0.8 |
7/8/10/12 |
Direct |
| SA-15E |
11 |
15 |
1.65/1.5/1.3/1.1 |
7/8/10/12 |
Direct |
|
SA-20E |
15 |
20 |
2.5/2.3/2.1/1.72 |
7/8/10/12 |
Direct |
|
SA-25E |
18.5 |
25 |
3.2/3.0/2.7/2.4 |
7/8/10/12 |
Direct |
|
SA-30E |
22 |
30 |
3.8/3.6/3.2/2.7 |
7/8/10/12 |
Direct |
|
SA-40E |
30 |
40 |
5.3/5.0/4.5/4.0 |
7/8/10/12 |
Direct |
|
SA-50E |
37 |
50 |
6.8/6.2/5.6/5.0 |
7/8/10/12 |
Direct |
|
SA-75V |
55 |
75 |
10/9.6/8.5/7.6 |
7/8/10/12 |
Direct |
|
SA-100V |
75 |
100 |
13.4/12.6/11.2/10.0 |
7/8/10/12 |
Direct |
|
SA-150V |
110 |
150 |
21/19.8/17.4/14.8 |
7/8/10/12 |
Direct |
|
SA-175V |
132 |
175 |
24.5/23.2/20.5/17.4 |
7/8/10/12 |
Direct |
FAQ:
Q1: Are you factory or trade company?
A1: We are factory. And we have ourselves trading company.
Q2: How about the warranty terms of your machine?
A2: One year for the whole machine and 2 years for screw air end, except consumble spare parts.
Q3: Could you provide some spare parts of the machines?
A3: Yes, we can offer.
Q4: What about product package?
A4: We will pack the products strictly with standard wooden carton.
Q5: Can you customized the voltage of products?
A5: Yes, the voltage can be customized according to your requirement. Like 380V/60HZ, 415V/50HZ, 220V/60HZ and so on.
Q6: Can you provide samples?
A6: Yes, we cam provide samples.
Q7: How long will you take to arrange production?
A7: Regular model within 7-15 days. Customized model within 25-30 days.
Q8: How about your customer service?
A8: 24 hours on-line service available. 48 hours problem solved promise.
Q9: Which payment term can you accept?
A9: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages before you pay the balance.
Q10: Which trade term can you accept?
A10: Available trade terms: FOB, CIF, CFR, EXW, CPT, etc.
| After-sales Service: | Online Service |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Samples: |
US$ 1500/unit
1 unit(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
What is the impact of humidity on compressed air quality?
Humidity can have a significant impact on the quality of compressed air. Compressed air systems often draw in ambient air, which contains moisture in the form of water vapor. When this air is compressed, the moisture becomes concentrated, leading to potential issues in the compressed air. Here’s an overview of the impact of humidity on compressed air quality:
1. Corrosion:
High humidity in compressed air can contribute to corrosion within the compressed air system. The moisture in the air can react with metal surfaces, leading to rust and corrosion in pipes, tanks, valves, and other components. Corrosion not only weakens the structural integrity of the system but also introduces contaminants into the compressed air, compromising its quality and potentially damaging downstream equipment.
2. Contaminant Carryover:
Humidity in compressed air can cause carryover of contaminants. Water droplets formed due to condensation can carry particulates, oil, and other impurities present in the air. These contaminants can then be transported along with the compressed air, leading to fouling of filters, clogging of pipelines, and potential damage to pneumatic tools, machinery, and processes.
3. Decreased Efficiency of Pneumatic Systems:
Excessive moisture in compressed air can reduce the efficiency of pneumatic systems. Water droplets can obstruct or block the flow of air, leading to decreased performance of pneumatic tools and equipment. Moisture can also cause problems in control valves, actuators, and other pneumatic devices, affecting their responsiveness and accuracy.
4. Product Contamination:
In industries where compressed air comes into direct contact with products or processes, high humidity can result in product contamination. Moisture in compressed air can mix with sensitive products, leading to quality issues, spoilage, or even health hazards in industries such as food and beverage, pharmaceuticals, and electronics manufacturing.
5. Increased Maintenance Requirements:
Humidity in compressed air can increase the maintenance requirements of a compressed air system. Moisture can accumulate in filters, separators, and other air treatment components, necessitating frequent replacement or cleaning. Excessive moisture can also lead to the growth of bacteria, fungus, and mold within the system, requiring additional cleaning and maintenance efforts.
6. Adverse Effects on Instrumentation:
Humidity can adversely affect instrumentation and control systems that rely on compressed air. Moisture can disrupt the accuracy and reliability of pressure sensors, flow meters, and other pneumatic instruments, leading to incorrect measurements and control signals.
To mitigate the impact of humidity on compressed air quality, various air treatment equipment is employed, including air dryers, moisture separators, and filters. These devices help remove moisture from the compressed air, ensuring that the air supplied is dry and of high quality for the intended applications.
How are air compressors utilized in pneumatic tools?
Air compressors play a crucial role in powering and operating pneumatic tools. Here’s a detailed explanation of how air compressors are utilized in pneumatic tools:
Power Source:
Pneumatic tools rely on compressed air as their power source. The air compressor generates and stores compressed air, which is then delivered to the pneumatic tool through a hose or piping system. The compressed air provides the force necessary for the tool to perform various tasks.
Air Pressure Regulation:
Air compressors are equipped with pressure regulation systems to control the output pressure of the compressed air. Different pneumatic tools require different air pressure levels to operate optimally. The air compressor’s pressure regulator allows users to adjust the output pressure according to the specific requirements of the pneumatic tool being used.
Air Volume and Flow:
Air compressors provide a continuous supply of compressed air, ensuring a consistent air volume and flow rate for pneumatic tools. The air volume is typically measured in cubic feet per minute (CFM) and determines the tool’s performance capabilities. Higher CFM ratings indicate that the pneumatic tool can deliver more power and operate at a faster rate.
Tool Actuation:
Pneumatic tools utilize compressed air to actuate their mechanical components. For example, an air-powered impact wrench uses compressed air to drive the tool’s internal hammer mechanism, generating high torque for fastening or loosening bolts and nuts. Similarly, air-powered drills, sanders, nail guns, and spray guns rely on compressed air to power their respective operations.
Versatility:
One of the significant advantages of pneumatic tools is their versatility, and air compressors enable this flexibility. A single air compressor can power a wide range of pneumatic tools, eliminating the need for separate power sources for each tool. This makes pneumatic tools a popular choice in various industries, such as automotive, construction, manufacturing, and woodworking.
Portability:
Air compressors come in different sizes and configurations, offering varying degrees of portability. Smaller portable air compressors are commonly used in applications where mobility is essential, such as construction sites or remote locations. The portability of air compressors allows pneumatic tools to be used in various work environments without the constraints of being tethered to a fixed power source.
Overall, air compressors are integral to the functionality and operation of pneumatic tools. They provide the necessary power, air pressure regulation, and continuous airflow required for pneumatic tools to perform a wide range of tasks efficiently and effectively.
How do you choose the right size of air compressor for your needs?
Choosing the right size of air compressor is essential to ensure optimal performance and efficiency for your specific needs. Here are some factors to consider when selecting the appropriate size:
1. Air Demand: Determine the air demand requirements of your applications. Calculate the total CFM (Cubic Feet per Minute) needed by considering the air consumption of all the pneumatic tools and equipment that will be operated simultaneously. Choose an air compressor with a CFM rating that meets or exceeds this total demand.
2. Pressure Requirements: Consider the required operating pressure for your applications. Check the PSI (Pounds per Square Inch) rating of the tools and equipment you will be using. Ensure that the air compressor you choose can deliver the necessary pressure consistently.
3. Duty Cycle: Evaluate the duty cycle of the air compressor. The duty cycle represents the percentage of time the compressor can operate within a given time period without overheating or experiencing performance issues. If you require continuous or heavy-duty operation, choose a compressor with a higher duty cycle.
4. Power Source: Determine the available power source at your location. Air compressors can be powered by electricity or gasoline engines. Ensure that the chosen compressor matches the available power supply and consider factors such as voltage, phase, and fuel requirements.
5. Portability: Assess the portability requirements of your applications. If you need to move the air compressor frequently or use it in different locations, consider a portable or wheeled compressor that is easy to transport.
6. Space and Noise Constraints: Consider the available space for installation and the noise restrictions in your working environment. Choose an air compressor that fits within the allocated space and meets any noise regulations or requirements.
7. Future Expansion: Anticipate any potential future expansions or increases in air demand. If you expect your air demand to grow over time, it may be wise to choose a slightly larger compressor to accommodate future needs and avoid the need for premature replacement.
8. Budget: Consider your budgetary constraints. Compare the prices of different air compressor models while ensuring that the chosen compressor meets your specific requirements. Keep in mind that investing in a higher-quality compressor may result in better performance, durability, and long-term cost savings.
By considering these factors and evaluating your specific needs, you can choose the right size of air compressor that will meet your air demand, pressure requirements, and operational preferences, ultimately ensuring efficient and reliable performance.
editor by CX 2023-10-27