Product Description
Screw Air Compressor Oil free portable water lubrication oil-less machines industrial equipment 40 bar rotary electric head transmission rotary compressor
Main uses and guarantees:
Energy saving: saving more than 15% compared to dry oil-free compressor.
Environment protection: no using any lubricate oil to avoid environment pollution.
Reliability: absolutely guarantee oil-free.
Because the purified water takes part into the compressing process to seal, cool and lubricate, it increases efficiency. With the same motor power, comparing with dry oil-free air compress, there is 15% more air production of oil-free screw air compressor of water lubrication, it reduces the energy consumption greatly. The consumption material of oil-free screw air compressor is only water, air filter and water filter, the maintenance cost is very low.
100% oil-free compressed air, 100% purified compressed air, 100% no oil pollution risk.
In the process of food and drink industry, medical industry, packing industry, electronic manufacture, painting industry, powder coating industry and textile manufacturing, it must avoid any risk of oil pollution, otherwise it would cause serious consequences such as manufacture damages and stop, brand and credit losing. CMN oil-free screw air compressor takes water for lubrication, there is not any lubricate oil in the air end, and at the meantime, because the purified water clean the air, the compressor air is absolutely clear and not any pollution.
Guarantee: High precision, high wear resistance, low noise, smooth and steady, high strength
Our product can be adapted. Please give us the required model name so we can provide you the most accurate quotation.
This chart if for reference, if you need different features, provide us all relevant details for your project and we will be glad to help you finding the product matching your need at the best quality with the lowest price.
Please note the price and the MOQ may vary regarding the product you chose: do not hesitate to contact us to know more!
| SPECIFICATIONS FOR 25 TON CRAWLER EXCAVATOR | |||
|
Engine |
Engine model | Kw/rpm | 135.5/2150 |
| No. of cylinders | Kw/rpm | 637/1800 | |
| Net Power | L | 6.494 | |
|
Main performance parameters |
Main performance parameters | km/h | 5.9/4.0 |
| Travel speed (max. & min.) | ° | <=35 | |
| Max. Gradeability | rpm | 11.3 | |
|
Hydraulic system |
Hydraulic system | KPa | 50.1 |
| Main pump | KN | 161 | |
| Rate flow | KN | 125 | |
Main Features
1) Simple structure in linear type ,easy in installation and maintation.
2) Adopting advanced world famous brand components in pneumatic parts ,electric parts and operation parts.
3) High pressure double crank to control the die opening and closing.
4) Running in a high automatization and intellectualization,no pollution
5) Apply a linker to connect with the air conveyor ,which can directly inline with filling machine .
company information
| After-sales Service: | Installation Guide 1-Year Warranty |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Oil-free |
| Cooling System: | Water Cooling |
| Power Source: | DC Power |
| Cylinder Position: | Angular |
| Samples: |
US$ 999/Piece
1 Piece(Min.Order) | |
|---|
.webp)
What is the role of air compressors in power generation?
Air compressors play a significant role in power generation, supporting various operations and equipment within the industry. Here are some key roles of air compressors in power generation:
1. Combustion Air Supply:
Air compressors are used to supply compressed air for the combustion process in power generation. In fossil fuel power plants, such as coal-fired or natural gas power plants, compressed air is required to deliver a steady flow of air to the burners. The compressed air helps in the efficient combustion of fuel, enhancing the overall performance and energy output of the power plant.
2. Instrumentation and Control:
Air compressors are utilized for instrumentation and control systems in power generation facilities. Compressed air is used to operate pneumatic control valves, actuators, and other pneumatic devices that regulate the flow of steam, water, and gases within the power plant. The reliable and precise control provided by compressed air ensures efficient and safe operation of various processes and equipment.
3. Cooling and Ventilation:
In power generation, air compressors are involved in cooling and ventilation applications. Compressed air is used to drive air-operated cooling fans and blowers, providing adequate airflow for cooling critical components such as generators, transformers, and power electronics. The compressed air also assists in maintaining proper ventilation in control rooms, substations, and other enclosed spaces, helping to dissipate heat and ensure a comfortable working environment.
4. Cleaning and Maintenance:
Air compressors are employed for cleaning and maintenance tasks in power generation facilities. Compressed air is utilized to blow away dust, dirt, and debris from equipment, machinery, and electrical panels. It helps in maintaining the cleanliness and optimal performance of various components, reducing the risk of equipment failure and improving overall reliability.
5. Pneumatic Tools and Equipment:
In power generation plants, air compressors provide the necessary compressed air for operating pneumatic tools and equipment. These tools include impact wrenches, pneumatic drills, grinders, and sandblasting equipment, which are utilized for installation, maintenance, and repair tasks. The high-pressure air generated by compressors enables efficient and reliable operation of these tools, enhancing productivity and reducing manual effort.
6. Nitrogen Generation:
Sometimes, air compressors are used in power generation for nitrogen generation. Compressed air is passed through a nitrogen generator system, which separates nitrogen from other components of air, producing a high-purity nitrogen gas stream. Nitrogen is commonly used in power plant applications, such as purging systems, blanketing in transformers, and generator cooling, due to its inert properties and low moisture content.
7. Start-up and Emergency Systems:
Air compressors are an integral part of start-up and emergency systems in power generation. Compressed air is utilized to power pneumatic starters for gas turbines, providing the initial rotation needed to start the turbine. In emergency situations, compressed air is also used to actuate emergency shutdown valves, safety systems, and fire suppression equipment, ensuring the safe operation and protection of the power plant.
Overall, air compressors contribute to the efficient and reliable operation of power generation facilities, supporting combustion processes, control systems, cooling, cleaning, and various other applications critical to the power generation industry.
.webp)
Are there differences between single-stage and two-stage air compressors?
Yes, there are differences between single-stage and two-stage air compressors. Here’s an in-depth explanation of their distinctions:
Compression Stages:
The primary difference between single-stage and two-stage air compressors lies in the number of compression stages they have. A single-stage compressor has only one compression stage, while a two-stage compressor has two sequential compression stages.
Compression Process:
In a single-stage compressor, the entire compression process occurs in a single cylinder. The air is drawn into the cylinder, compressed in a single stroke, and then discharged. On the other hand, a two-stage compressor utilizes two cylinders or chambers. In the first stage, air is compressed to an intermediate pressure in the first cylinder. Then, the partially compressed air is sent to the second cylinder where it undergoes further compression to reach the desired final pressure.
Pressure Output:
The number of compression stages directly affects the pressure output of the air compressor. Single-stage compressors typically provide lower maximum pressure levels compared to two-stage compressors. Single-stage compressors are suitable for applications that require moderate to low air pressure, while two-stage compressors are capable of delivering higher pressures, making them suitable for demanding applications that require greater air pressure.
Efficiency:
Two-stage compressors generally offer higher efficiency compared to single-stage compressors. The two-stage compression process allows for better heat dissipation between stages, reducing the chances of overheating and improving overall efficiency. Additionally, the two-stage design allows the compressor to achieve higher compression ratios while minimizing the work done by each stage, resulting in improved energy efficiency.
Intercooling:
Intercooling is a feature specific to two-stage compressors. Intercoolers are heat exchangers placed between the first and second compression stages. They cool down the partially compressed air before it enters the second stage, reducing the temperature and improving compression efficiency. The intercooling process helps to minimize heat buildup and reduces the potential for moisture condensation within the compressor system.
Applications:
The choice between a single-stage and two-stage compressor depends on the intended application. Single-stage compressors are commonly used for light-duty applications such as powering pneumatic tools, small-scale workshops, and DIY projects. Two-stage compressors are more suitable for heavy-duty applications that require higher pressures, such as industrial manufacturing, automotive service, and large-scale construction.
It is important to consider the specific requirements of the application, including required pressure levels, duty cycle, and anticipated air demand, when selecting between a single-stage and two-stage air compressor.
In summary, the main differences between single-stage and two-stage air compressors lie in the number of compression stages, pressure output, efficiency, intercooling capability, and application suitability.
What is the role of air compressor tanks?
Air compressor tanks, also known as receiver tanks or air receivers, play a crucial role in the operation of air compressor systems. They serve several important functions:
1. Storage and Pressure Regulation: The primary role of an air compressor tank is to store compressed air. As the compressor pumps air into the tank, it accumulates and pressurizes the air. The tank acts as a reservoir, allowing the compressor to operate intermittently while providing a steady supply of compressed air during periods of high demand. It helps regulate and stabilize the pressure in the system, reducing pressure fluctuations and ensuring a consistent supply of air.
2. Condensation and Moisture Separation: Compressed air contains moisture, which can condense as the air cools down inside the tank. Air compressor tanks are equipped with moisture separators or drain valves to collect and remove this condensed moisture. The tank provides a space for the moisture to settle, allowing it to be drained out periodically. This helps prevent moisture-related issues such as corrosion, contamination, and damage to downstream equipment.
3. Heat Dissipation: During compression, air temperature increases. The air compressor tank provides a larger surface area for the compressed air to cool down and dissipate heat. This helps prevent overheating of the compressor and ensures efficient operation.
4. Pressure Surge Mitigation: Air compressor tanks act as buffers to absorb pressure surges or pulsations that may occur during compressor operation. These surges can be caused by variations in demand, sudden changes in airflow, or the cyclic nature of reciprocating compressors. The tank absorbs these pressure fluctuations, reducing stress on the compressor and other components, and providing a more stable and consistent supply of compressed air.
5. Energy Efficiency: Air compressor tanks contribute to energy efficiency by reducing the need for the compressor to run continuously. The compressor can fill the tank during periods of low demand and then shut off when the desired pressure is reached. This allows the compressor to operate in shorter cycles, reducing energy consumption and minimizing wear and tear on the compressor motor.
6. Emergency Air Supply: In the event of a power outage or compressor failure, the stored compressed air in the tank can serve as an emergency air supply. This can provide temporary air for critical operations, allowing time for maintenance or repairs to be carried out without disrupting the overall workflow.
Overall, air compressor tanks provide storage, pressure regulation, moisture separation, heat dissipation, pressure surge mitigation, energy efficiency, and emergency backup capabilities. They are vital components that enhance the performance, reliability, and longevity of air compressor systems in various industrial, commercial, and personal applications.
editor by CX 2023-11-29
China Custom Permanent Magnet Variable Speed/Pm VSD Screw Air Compressors Machine Vsc-10A air compressor oil
Product Description
Product Description
Permanent Magnet Variable Speed/PM VSD Screw Air Compressors Machine VSC-10A
(1) Electric: 3PH, 220V/380V/450V,50Hz/60Hz
(2) Color: Blue/Green/Red/Grey/Yellow/Black
(3) Warranty: 5 years for whole set (except air filter oil filter oil separator, 3 years for air end)
Detailed Photos
Product Parameters
| Model | VSC-10A |
| Power | 7.5 KW /10HP |
| Pressure | 0.7/0.8/1.0/1.25Mpa |
| Power/KW/HP | 7.5kw/10HP |
| Capacity/ M³/min | 1.2/1.1/0.95/0.8 m3/min |
| Electric | 3PH, 220V/380V/450V,50Hz/60Hz |
| Noise /db(A) | 66 |
| Dimensions | 850*650*800 mm(L*W*H) |
| Weight | 190kgs |
| Color | Blue/Green/Red/Grey/Yellow/Black |
| Warranty | 5 years for whole set (except air filter oil filter oil separator, 3 years for air end) |
Packaging & Shipping
Standard Export package
Company Profile
We are manufacturer and wholesaler of Automotive Equipment, experience over 10+ years. Including Autobody frame machine, Painting booth, Car lifts, wheel alignment, tyre changer, balancer. Jacks, AC machine, Baking lamp, Welding spotter… We sell standard products to final users, and we offer shop design solutions for auto body shop starter/owner and OEM for world whole seller and distributors.
Our Advantages
Our sales team can offer 24H x 7D online consultation service We make sure order products qualified, test before delivery, well packaged with professional shipping. Most of our products with 3 years warranty and whole life after sale service.We offer competitive price with quantity order. We take care every inquiry and treat it with patience, we aim to be best buy of automotive equipment supplier!
FAQ
| After-sales Service: | 5years |
|---|---|
| Warranty: | 1 Years After Sales |
| Flow: | Contra-Flow |
| Customization: |
Available
|
|
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
.webp)
What are the energy-saving technologies available for air compressors?
There are several energy-saving technologies available for air compressors that help improve their efficiency and reduce energy consumption. These technologies aim to optimize the operation of air compressors and minimize energy losses. Here are some common energy-saving technologies used:
1. Variable Speed Drive (VSD) Compressors:
VSD compressors are designed to adjust the motor speed according to the compressed air demand. By varying the motor speed, these compressors can match the output to the actual air requirement, resulting in energy savings. VSD compressors are particularly effective in applications with varying air demands, as they can operate at lower speeds during periods of lower demand, reducing energy consumption.
2. Energy-Efficient Motors:
The use of energy-efficient motors in air compressors can contribute to energy savings. High-efficiency motors, such as those with premium efficiency ratings, are designed to minimize energy losses and operate more efficiently than standard motors. By using energy-efficient motors, air compressors can reduce energy consumption and achieve higher overall system efficiency.
3. Heat Recovery Systems:
Air compressors generate a significant amount of heat during operation. Heat recovery systems capture and utilize this wasted heat for other purposes, such as space heating, water heating, or preheating process air or water. By recovering and utilizing the heat, air compressors can provide additional energy savings and improve overall system efficiency.
4. Air Receiver Tanks:
Air receiver tanks are used to store compressed air and provide a buffer during periods of fluctuating demand. By using appropriately sized air receiver tanks, the compressed air system can operate more efficiently. The tanks help reduce the number of starts and stops of the air compressor, allowing it to run at full load for longer periods, which is more energy-efficient than frequent cycling.
5. System Control and Automation:
Implementing advanced control and automation systems can optimize the operation of air compressors. These systems monitor and adjust the compressed air system based on demand, ensuring that only the required amount of air is produced. By maintaining optimal system pressure, minimizing leaks, and reducing unnecessary air production, control and automation systems help achieve energy savings.
6. Leak Detection and Repair:
Air leaks in compressed air systems can lead to significant energy losses. Regular leak detection and repair programs help identify and fix air leaks promptly. By minimizing air leakage, the demand on the air compressor is reduced, resulting in energy savings. Utilizing ultrasonic leak detection devices can help locate and repair leaks more efficiently.
7. System Optimization and Maintenance:
Proper system optimization and routine maintenance are essential for energy savings in air compressors. This includes regular cleaning and replacement of air filters, optimizing air pressure settings, ensuring proper lubrication, and conducting preventive maintenance to keep the system running at peak efficiency.
By implementing these energy-saving technologies and practices, air compressor systems can achieve significant energy efficiency improvements, reduce operational costs, and minimize environmental impact.
.webp)
How are air compressors used in refrigeration and HVAC systems?
Air compressors play a vital role in refrigeration and HVAC (Heating, Ventilation, and Air Conditioning) systems, providing the necessary compression of refrigerant gases and facilitating the heat transfer process. Here are the key ways in which air compressors are used in refrigeration and HVAC systems:
1. Refrigerant Compression:
In refrigeration systems, air compressors are used to compress the refrigerant gas, raising its pressure and temperature. This compressed gas then moves through the system, where it undergoes phase changes and heat exchange to enable cooling or heating. The compressor is the heart of the refrigeration cycle, as it pressurizes and circulates the refrigerant.
2. Refrigeration Cycle:
The compression of refrigerant gas by the air compressor is an essential step in the refrigeration cycle. After compression, the high-pressure, high-temperature gas flows to the condenser, where it releases heat and condenses into a liquid. The liquid refrigerant then passes through an expansion valve or device, which reduces its pressure and temperature. This low-pressure, low-temperature refrigerant then enters the evaporator, absorbing heat from the surrounding environment and evaporating back into a gas. The cycle continues as the gas returns to the compressor for re-compression.
3. HVAC Cooling and Heating:
In HVAC systems, air compressors are used to facilitate cooling and heating processes. The compressor compresses the refrigerant gas, which allows it to absorb heat from the indoor environment in the cooling mode. The compressed gas releases heat in the outdoor condenser unit and then circulates back to the compressor to repeat the cycle. In the heating mode, the compressor reverses the refrigeration cycle, absorbing heat from the outdoor air or ground source and transferring it indoors.
4. Air Conditioning:
Air compressors are an integral part of air conditioning systems, which are a subset of HVAC systems. Compressed refrigerant gases are used to cool and dehumidify the air in residential, commercial, and industrial buildings. The compressor pressurizes the refrigerant, initiating the cooling cycle that removes heat from the indoor air and releases it outside.
5. Compressor Types:
Refrigeration and HVAC systems utilize different types of air compressors. Reciprocating compressors, rotary screw compressors, and scroll compressors are commonly used in these applications. The selection of the compressor type depends on factors such as system size, capacity requirements, efficiency, and application-specific considerations.
6. Energy Efficiency:
Efficient operation of air compressors is crucial for refrigeration and HVAC systems. Energy-efficient compressors help minimize power consumption and reduce operating costs. Additionally, proper compressor sizing and system design contribute to the overall energy efficiency of refrigeration and HVAC systems.
By effectively compressing refrigerant gases and facilitating the heat transfer process, air compressors enable the cooling and heating functions in refrigeration and HVAC systems, ensuring comfortable indoor environments and efficient temperature control.
.webp)
In which industries are air compressors widely used?
Air compressors find extensive usage across various industries due to their versatility and ability to generate compressed air. Here are some industries where air compressors are widely employed:
1. Manufacturing: Air compressors are essential in manufacturing processes for powering pneumatic tools and equipment. They are used for tasks such as operating assembly lines, powering robotic machinery, running paint sprayers, and driving pneumatic actuators.
2. Construction: Air compressors play a crucial role in the construction industry. They power pneumatic tools like jackhammers, nail guns, impact wrenches, and concrete breakers. Compressed air is also used for concrete spraying, sandblasting, and operating air-powered lifts and hoists.
3. Automotive: Air compressors are widely used in automotive manufacturing and repair. They power air tools used in auto body shops, tire inflation equipment, pneumatic lifts, and air-operated brake systems. Compressed air is also utilized in vehicle painting and drying processes.
4. Oil and Gas: The oil and gas industry extensively relies on air compressors for various applications. They are used for pneumatic drilling, powering pneumatic tools in refineries and petrochemical plants, operating pneumatic valves and actuators, and providing instrument air for control systems.
5. Food and Beverage: Air compressors are employed in the food and beverage industry for tasks such as packaging, bottling, and sealing. They power pneumatic conveying systems, control air pressure in food processing equipment, and provide clean compressed air for food handling and storage.
6. Pharmaceutical and Healthcare: Air compressors find application in pharmaceutical manufacturing and healthcare facilities. They are used for operating medical equipment, such as ventilators and dental tools. Compressed air is also utilized in pharmaceutical processes, including tablet coating, fluid bed drying, and aseptic packaging.
7. Aerospace: The aerospace industry relies on air compressors for various applications, including aircraft maintenance and assembly. They power pneumatic tools for aircraft repair, provide compressed air for cleaning and pressurizing systems, and support ground operations, such as tire inflation and aircraft de-icing.
8. Mining: Air compressors are extensively used in the mining industry. They power pneumatic tools for drilling, rock blasting, and excavation. Compressed air is also utilized for ventilation, conveying materials, and operating underground equipment.
9. Energy and Utilities: Air compressors play a vital role in the energy and utilities sector. They are used in power generation plants for pneumatic control systems, instrument air, and operating pneumatic valves. Compressed air is also employed for cleaning and maintenance purposes.
These are just a few examples of the industries where air compressors are widely utilized. The versatility and reliability of air compressors make them indispensable in numerous applications across diverse sectors.
editor by CX 2023-11-21
China factory Gardner Denver Gd Oil Lubricated Screw Air Compressors FM07RS-FM75RS FM Series Variable Speed VSD arb air compressor
Product Description
Oil Lubricated Screw Compressors FM07RS-FM75RS Series Variable Speed VSD
Efficient Compact Reliable
FM Series small air compressors are designed to provide you with excellent quality main engines imported from Germany, with simple and convenient after-sales maintenance design.
Design philosophy focused on details
• Hard pipe connection for both hard and soft pipelines
• Materials such as Teflon increase the stability of the overall unit running
Efficient, stable, customizable according to specific needs
• FM07-22: TEFC, with standard IP55 rating
• FM30-75: ODP, with IP23 / IP54 ratings optional
• (IP 54 400V / 50Hz optional)
Filtering system
Efficient, high-quality, micro-oil air quality
• With nanometer filter materials, filter accuracy of up to 1μ
• Improve air quality, oil content less than 2 ppm
• New pre-filtration system reduces the air filter load
• Increase the operating life of the overall unit under complex conditions
Compact design, imported main engine, high efficiency and energy saving
• The direct drive by air end and motor of FM30-75 realizes efficient conversion of high CHINAMFG torque that protects the air end from the impact of external forces, thereby enabling more efficient and more stable operation.
• The whole series can reach national Level I, or Level II energy efficiency.
Technical Data for FM07RS-FM75RS Series Variable Speed VSD
| Model Number | Pressure(Bar) | Power(kW) | FAD1 (m3/min) | Noise Level² dB(A) | Drive | Weight (kG) | Dimensions L x W x H (mm) |
| FM07RS-7A | 7 | 7.5 | 0.45-1.13 | 70 | Belt | 225 | 667×630×1050 |
| FM07RS-8A | 8 | 7.5 | 0.46-0.98 | 70 | Belt | 225 | 667×630×1050 |
| FM07RS-10A | 10 | 7.5 | 0.43-0.95 | 70 | Belt | 225 | 667×630×1050 |
| FM07RS-13A | 13 | 7.5 | 0.45-0.77 | 70 | Belt | 225 | 667×630×1050 |
| FM11RS-7A | 7 | 11 | 0.58-1.53 | 70 | Belt | 234 | 667×630×1050 |
| FM11RS-8A | 8 | 11 | 0.52-1.41 | 70 | Belt | 234 | 667×630×1050 |
| FM11RS-10A | 10 | 11 | 0.51-1.39 | 70 | Belt | 234 | 667×630×1050 |
| FM11RS-13A | 13 | 11 | 0.49-1.07 | 70 | Belt | 234 | 667×630×1050 |
| FM15RS-7A | 7 | 15 | 1.06-2.64 | 73 | Belt | 360 | 787×698×1202 |
| FM15RS-8A | 8 | 15 | 1.01-2.46 | 73 | Belt | 360 | 787×698×1202 |
| FM15RS-10A | 10 | 15 | 0.95-2.2 | 73 | Belt | 360 | 787×698×1202 |
| FM15RS-13A | 13 | 15 | 0.89-1.73 | 73 | Belt | 360 | 787×698×1202 |
| FM18RS-7A | 7 | 18.5 | 1.37-3.15 | 74 | Belt | 380 | 787×698×1202 |
| FM18RS-8A | 8 | 18.5 | 1.35-2.96 | 74 | Belt | 380 | 787×698×1202 |
| FM18RS-10A | 10 | 18.5 | 1.29-2.66 | 74 | Belt | 380 | 787×698×1202 |
| FM18RS-13A | 13 | 18.5 | 1.31-2.25 | 74 | Belt | 380 | 787×698×1202 |
| FM22RS-7A | 7 | 22 | 1.35-3.49 | 74 | Belt | 395 | 787×698×1202 |
| FM22RS-8A | 8 | 22 | 1.05-3.23 | 74 | Belt | 395 | 787×698×1202 |
| FM22RS-10A | 10 | 22 | 0.94-3.05 | 74 | Belt | 395 | 787×698×1202 |
| FM22RS-13A | 13 | 22 | 0.98-2.59 | 74 | Belt | 395 | 787×698×1202 |
| FM30RS-7A | 7 | 30 | 1.88-5.26 | 72 | Direct | 750 | 1554×894×1505 |
| FM30RS-8A | 8 | 30 | 1.85-5.23 | 72 | Direct | 750 | 1554×894×1505 |
| FM30RS-10A | 10 | 30 | 1.81-4.52 | 72 | Direct | 750 | 1554×894×1505 |
| FM37RS-7A | 7 | 37 | 1.84-6.24 | 72 | Direct | 830 | 1554×894×1505 |
| FM37RS-8A | 8 | 37 | 1.84-6.21 | 72 | Direct | 830 | 1554×894×1505 |
| FM37RS-10A | 10 | 37 | 1.75-5.01 | 72 | Direct | 830 | 1554×894×1505 |
| FM45RS-7A | 7 | 45 | 2.83-7.57 | 76 | Direct | 900 | 1554×894×1505 |
| FM45RS-8A | 8 | 45 | 3.73-7.51 | 76 | Direct | 900 | 1554×894×1505 |
| FM45RS-10A | 10 | 45 | 2.25-6.12 | 76 | Direct | 900 | 1554×894×1505 |
| FM55RS-7A | 7 | 55 | 2.44-10.34 | 75 | Direct | 1170 | 2004×1179×1605 |
| FM55RS-8A | 8 | 55 | 2.37-10.07 | 75 | Direct | 1170 | 2004×1179×1605 |
| FM55RS-10A | 10 | 55 | 2.24-9.14 | 75 | Direct | 1170 | 2004×1179×1605 |
| FM75RS-7A | 7 | 75 | 1.82-13.5 | 78 | Direct | 1220 | 2004×1179×1605 |
| FM75RS-8A | 8 | 75 | 1.76-12.9 | 78 | Direct | 1220 | 2004×1179×1605 |
| FM75RS-10A | 10 | 75 | 1.65-11.91 | 78 | Direct | 1220 | 2004×1179×1605 |
| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Horizontal |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Customization: |
Available
|
|
|---|
.webp)
What are the advantages of using rotary vane compressors?
Rotary vane compressors offer several advantages that make them a popular choice for various applications. These compressors are widely used in industries where a reliable and efficient source of compressed air is required. Here are the advantages of using rotary vane compressors:
1. Compact and Lightweight:
Rotary vane compressors are typically compact and lightweight compared to other types of compressors. Their compact design makes them suitable for installations where space is limited, such as in small workshops or mobile applications. The lightweight nature of these compressors allows for easy transportation and maneuverability.
2. High Efficiency:
Rotary vane compressors are known for their high efficiency. The design of the vanes and the compression chamber allows for smooth and continuous compression, resulting in minimal energy losses. This efficiency translates into lower energy consumption and reduced operating costs over time.
3. Quiet Operation:
Rotary vane compressors operate with relatively low noise levels. The design of the compressor, including the use of vibration damping materials and sound insulation, helps to minimize noise and vibrations during operation. This makes rotary vane compressors suitable for applications where noise reduction is important, such as in indoor environments or noise-sensitive areas.
4. Oil Lubrication:
Many rotary vane compressors utilize oil lubrication, which provides several benefits. The oil lubrication helps to reduce wear and friction between the moving parts, resulting in extended compressor life and improved reliability. It also contributes to better sealing and improved efficiency by minimizing internal leakage.
5. Versatile Applications:
Rotary vane compressors are versatile and can be used in a wide range of applications. They are suitable for both industrial and commercial applications, including automotive workshops, small manufacturing facilities, dental offices, laboratories, and more. They can handle various compressed air requirements, from light-duty tasks to more demanding applications.
6. Easy Maintenance:
Maintenance of rotary vane compressors is relatively straightforward. Routine maintenance tasks typically include oil changes, filter replacements, and periodic inspection of vanes and seals. The simplicity of the design and the availability of replacement parts make maintenance and repairs easier and more cost-effective.
These advantages make rotary vane compressors an attractive choice for many applications, providing reliable and efficient compressed air solutions.
.webp)
What is the energy efficiency of modern air compressors?
The energy efficiency of modern air compressors has significantly improved due to advancements in technology and design. Here’s an in-depth look at the energy efficiency features and factors that contribute to the efficiency of modern air compressors:
Variable Speed Drive (VSD) Technology:
Many modern air compressors utilize Variable Speed Drive (VSD) technology, also known as Variable Frequency Drive (VFD). This technology allows the compressor motor to adjust its speed according to the compressed air demand. By matching the motor speed to the required airflow, VSD compressors can avoid excessive energy consumption during periods of low demand, resulting in significant energy savings compared to fixed-speed compressors.
Air Leakage Reduction:
Air leakage is a common issue in compressed air systems and can lead to substantial energy waste. Modern air compressors often feature improved sealing and advanced control systems to minimize air leaks. By reducing air leakage, the compressor can maintain optimal pressure levels more efficiently, resulting in energy savings.
Efficient Motor Design:
The motor of an air compressor plays a crucial role in its energy efficiency. Modern compressors incorporate high-efficiency electric motors that meet or exceed established energy efficiency standards. These motors are designed to minimize energy losses and operate more efficiently, reducing overall power consumption.
Optimized Control Systems:
Advanced control systems are integrated into modern air compressors to optimize their performance and energy consumption. These control systems monitor various parameters, such as air pressure, temperature, and airflow, and adjust compressor operation accordingly. By precisely controlling the compressor’s output to match the demand, these systems ensure efficient and energy-saving operation.
Air Storage and Distribution:
Efficient air storage and distribution systems are essential for minimizing energy losses in compressed air systems. Modern air compressors often include properly sized and insulated air storage tanks and well-designed piping systems that reduce pressure drops and minimize heat transfer. These measures help to maintain a consistent and efficient supply of compressed air throughout the system, reducing energy waste.
Energy Management and Monitoring:
Some modern air compressors feature energy management and monitoring systems that provide real-time data on energy consumption and performance. These systems allow operators to identify energy inefficiencies, optimize compressor settings, and implement energy-saving practices.
It’s important to note that the energy efficiency of an air compressor also depends on factors such as the specific model, size, and application. Manufacturers often provide energy efficiency ratings or specifications for their compressors, which can help in comparing different models and selecting the most efficient option for a particular application.
Overall, modern air compressors incorporate various energy-saving technologies and design elements to enhance their efficiency. Investing in an energy-efficient air compressor not only reduces operational costs but also contributes to sustainability efforts by minimizing energy consumption and reducing carbon emissions.
.webp)
Can air compressors be used for automotive applications?
Yes, air compressors can be used for various automotive applications and are commonly found in automotive repair shops, garages, and even in some vehicles. Here are some automotive applications where air compressors are frequently utilized:
1. Tire Inflation: Air compressors are commonly used to inflate tires in automotive applications. They provide a convenient and efficient way to inflate tires to the recommended pressure, ensuring optimal tire performance, fuel efficiency, and safety.
2. Air Tools: Air compressors power a wide range of pneumatic tools used in automotive repair and maintenance. These tools include impact wrenches, ratchet wrenches, air hammers, pneumatic drills, and sanders. Air-powered tools are favored for their high torque and power-to-weight ratio, making them suitable for heavy-duty automotive tasks.
3. Spray Painting: Air compressors are commonly used in automotive painting applications. They power airbrushes and spray guns that are used to apply paint, primer, and clear coats. Air compressors provide the necessary air pressure to atomize the paint and deliver a smooth and even finish.
4. Brake System Maintenance: Air compressors play a crucial role in maintaining and diagnosing automotive brake systems. They are used to pressurize the brake lines, allowing for proper bleeding of the system and detection of leaks or faults.
5. Suspension Systems: Some automotive suspension systems, such as air suspensions, rely on air compressors to maintain the desired air pressure in the suspension components. The compressor inflates or deflates the suspension as needed to provide a comfortable ride and optimal handling.
6. Cleaning and Dusting: Air compressors are used for cleaning automotive parts, blowing away dust and debris, and drying surfaces. They provide a high-pressure stream of air that effectively cleans hard-to-reach areas.
7. Air Conditioning Systems: Air compressors are a key component in automotive air conditioning systems. They compress and circulate refrigerant, allowing the system to cool and dehumidify the air inside the vehicle.
When using air compressors for automotive applications, it’s important to consider the specific requirements of the task at hand. Ensure that the air compressor has the necessary pressure and capacity to meet the demands of the application. Additionally, use appropriate air hoses, fittings, and tools that are compatible with the compressor’s output.
Overall, air compressors are versatile and valuable tools in the automotive industry, providing efficient power sources for a wide range of applications, from tire inflation to powering pneumatic tools and supporting various automotive systems.
editor by CX 2023-11-21
China high quality 22kw 30HP High Speed Electric Silent Oil Free Water Lubrication Industrial Screw Air Compressor for Food air compressor for car
Product Description
|
Product Name: Made in China ISO9001 Certificate |
Parameter
1) Superior Air Filter
•Superior air filter with two-stage dust removal and filtering system with efficiency of up to 99.9% even in heavy-duty environments.
•Extends the service life of the compressor parts and components, ensures high air quality.
2) Premium Efficiency Drive Motor
•Premium efficiency Totally Enclosed Fan Cooled IP54/IP55 motor (Class F insulation) protects against dust and chemicals etc.
•Long-term stable operation even in harsh environments up to 55ºC (131ºF)
3) Smart Controller
•Increased reliability: durable keyboard, user-friendly, multilingual user interface.
•Improved ease of use: intuitive navigation system with main operation conditions include warning indications, maintenance scheduling etc
4) Intelligent Control and Protection
•Schneider electrical elements with original package from Germany, safe and reliable
•Reasonable, simple and clear wiring, easy for maintenance
•Good protection function ensures the stable running of the compressor unit
5) Heavy-duty Oil Filter
•Heavy-duty oil filter with excellent oil purification capability ensures a clean and safe oil system
•Long service period and easy filter change reduce maintenance costs
6) Stainless Steel Oil Pipe & Air Pipe system
•Stainless steel High temperature resistant (400ºC =752ºF) and low temperature resistant ( -270ºC = – 518ºF), high pressure resistant
•Ultra-long life(80 years), completely leak free and maintenance free
| MODEL | MAXIMUM WORKING PRESSURE | FREE AIR DELIVERY* OF UNIT AT WORKING PRESSURE | MOTOR | NOISE LEVEL** | AIR OUTLET DISCHARGE SIZE | WEIGHT | DIMENSIONS | ||||
| Bar | PSI | l/s | m3/min | CFM | kW | HP | dBA | KG | L X W X H (mm) |
||
| MCS-15Z | 7 | 102 | 42 | 2.50 | 89 | 15 | 20 | 70±2 | G3/4 | 420 | 1200 x 750 x 1571 |
| 8 | 116 | 38 | 2.30 | 82 | |||||||
| MCS-18.5Z | 7 | 102 | 53 | 3.20 | 114 | 18.5 | 25 | 72±2 | G1 | 550 | 1380 x 850 x 1170 |
| 8 | 116 | 50 | 3.00 | 107 | |||||||
| MCS-22Z | 7 | 102 | 63 | 3.80 | 136 | 22 | 30 | 73±2 | G1 | 600 | 1380 x 850 x 1170 |
| 8 | 116 | 60 | 3.60 | 129 | |||||||
| 10 | 145 | 53 | 3.20 | 114 | |||||||
| 12 | 174 | 47 | 2.80 | 100 | |||||||
| MCS-30Z | 7 | 102 | 88 | 5.30 | 189 | 30 | 40 | 74±2 | G1 | 650 | 1380 x 850 x 1170 |
| 8 | 116 | 83 | 5.00 | 179 | |||||||
| 10 | 145 | 75 | 4.50 | 161 | |||||||
| 12 | 174 | 67 | 4.00 | 143 | |||||||
| MCS-37Z | 7 | 102 | 112 | 6.70 | 239 | 37 | 50 | 74±2 | G1 1/2 | 850 | 1500 x 1000 x 1320 |
| 8 | 116 | 103 | 6.20 | 221 | |||||||
| 10 | 145 | 93 | 5.60 | 200 | |||||||
| 12 | 174 | 82 | 4.90 | 175 | |||||||
| MCS-45Z | 7 | 102 | 123 | 7.40 | 264 | 45 | 60 | 74±2 | G1 1/2 | 900 | 1500 x 1000 x 1320 |
| 8 | 116 | 117 | 7.00 | 250 | |||||||
| 10 | 145 | 103 | 6.20 | 221 | |||||||
| 12 | 174 | 93 | 5.60 | 200 | |||||||
| MCS-55Z | 7 | 102 | 167 | 10.00 | 357 | 55 | 75 | 75±2 | G2 | 1700 | 1900 x 1250 x 1600 |
| 8 | 116 | 153 | 9.20 | 329 | |||||||
| 10 | 145 | 142 | 8.50 | 304 | |||||||
| 12 | 174 | 127 | 7.60 | 271 | |||||||
| MCS-75Z | 7 | 102 | 223 | 13.40 | 479 | 75 | 100 | 75±2 | G2 | 1850 | 2000 x 1250 x 1670 |
| 8 | 116 | 210 | 12.60 | 450 | |||||||
| 10 | 145 | 187 | 11.20 | 400 | |||||||
| 12 | 174 | 167 | 10.00 | 357 | |||||||
| MCS-90Z | 7 | 102 | 270 | 16.20 | 579 | 90 | 120 | 75±2 | G2 | 1950 | 2000 x 1250 x 1670 |
| 8 | 116 | 250 | 15.00 | 536 | |||||||
| 10 | 145 | 230 | 13.80 | 493 | |||||||
| 12 | 174 | 205 | 12.30 | 439 | |||||||
| MCS-110Z | 7 | 102 | 350 | 21.00 | 750 | 110 | 150 | 75±2 | DN65 | 2700 | 2700 x 1470 x 1840 |
| 8 | 116 | 330 | 19.80 | 707 | |||||||
| 10 | 145 | 290 | 17.40 | 621 | |||||||
| 12 | 174 | 247 | 14.80 | 529 | |||||||
| MCS-132Z | 7 | 102 | 423 | 25.40 | 907 | 132 | 175 | 75±2 | DN65 | 2900 | 2700 x 1470 x 1840 |
| 8 | 116 | 387 | 23.20 | 829 | |||||||
| 10 | 145 | 342 | 20.50 | 732 | |||||||
| 12 | 174 | 290 | 17.40 | 621 | |||||||
| MCS-160Z | 7 | 102 | 478 | 28.70 | 1571 | 160 | 220 | 75±2 | DN65 | 3200 | 2700 x 1470 x 1840 |
| 8 | 116 | 460 | 27.60 | 986 | |||||||
| 10 | 145 | 410 | 24.60 | 879 | |||||||
| 12 | 174 | 358 | 21.50 | 768 | |||||||
| MCS-185Z | 7 | 102 | 533 | 32.00 | 1143 | 185 | 250 | 78±2 | DN80 | 3500 | 3200 x 2000 x 2050 |
| 8 | 116 | 507 | 30.40 | 1086 | |||||||
| 10 | 145 | 457 | 27.40 | 979 | |||||||
| 12 | 174 | 413 | 24.80 | 886 | |||||||
| MCS-220Z | 7 | 102 | 600 | 36.00 | 1286 | 220 | 300 | 78±2 | DN80 | 4000 | 3200 x 2000 x 2050 |
| 8 | 116 | 572 | 34.30 | 1225 | |||||||
| 10 | 145 | 503 | 30.20 | 1079 | |||||||
| 12 | 174 | 462 | 27.70 | 989 | |||||||
| MCS-250Z | 7 | 102 | 700 | 42.00 | 1500 | 250 | 350 | 78±2 | DN100 | 4500 | 3200 x 2000 x 2050 |
| 8 | 116 | 675 | 40.50 | 1446 | |||||||
| 10 | 145 | 637 | 38.20 | 1364 | |||||||
| 12 | 174 | 575 | 34.50 | 1232 | |||||||
| MCS-315Z | 7 | 102 | 850 | 51.00 | 1821 | 315 | 430 | 80±2 | DN110 | 6000 | 3500 x 2000 x 2050 |
| 8 | 116 | 837 | 50.20 | 1793 | |||||||
| 10 | 145 | 742 | 44.50 | 1589 | |||||||
| 12 | 174 | 658 | 39.50 | 1411 | |||||||
| MCS-355Z | 7 | 102 | 1067 | 64.00 | 2286 | 355 | 480 | 82±2 | DN110 | 6500 | 3500 x 2000 x 2050 |
| 8 | 116 | 1017 | 61.00 | 2179 | |||||||
| 10 | 145 | 942 | 56.50 | 2018 | |||||||
| 12 | 174 | 817 | 49.00 | 1750 | |||||||
| MCS-400Z | 7 | 102 | 1187 | 71.20 | 2543 | 400 | 540 | 82±2 | DN120 | 7200 | 3800 x 2000 x 2050 |
| 8 | 116 | 1135 | 68.10 | 2432 | |||||||
| 10 | 145 | 1047 | 62.80 | 2243 | |||||||
| 12 | 174 | 870 | 52.20 | 1864 | |||||||
| *FAD (Free Air Delivery) is full package performance including all losses. Absolute intake pressure 1 bar (a), cooling and air intake temperature 20°C. Tested per ISO 1217: 2009 Annex C. | |||||||||||
| ** Noise level operation at maximum operating pressure and maximum speed. Tested per ISO 2151 and the basic standard ISO 9614-2. | |||||||||||
| Specifications are subject to change without notice. | |||||||||||
advantages
|
1. Easy for Maintenance, Low cost for Maintenance All the pipe and spare parts is standardized, they can be changed fast. 2. 6000sets capacity for each month. As 1 of the largest Air compressor Manufacture, with Advanced Automatic Production Line, 6000set air compressor can be produced for each month. The production cost is greatly reduced by the production scale production. Providing the most cost-effective product for you. 3. Rich experience in compressed air system solution, 1 stop service and provide air compressor system design We can provide one- stop solution. We can not only provide the air compressor, but also high quality air treatment equipment, such as air tank, air dryer, air filter, air pipe, valves and air compressor spare parts. Save your time and cost greatly. 4. Strong R&D Capability Annual Increasing R&D investment. Introduce German GU technology and the Japanese Military technology. Long- term collaborative project with HangZhou Jiaotong University. |
Application
Sales Service
Professional online consultant to solve your question about compressor system.
√ Free site design consultant, and energy saving solution to help you save operation cost.
√ Negotiable technician available to service machinery overseas.
√ Online professional after-service until solve the problem.
√ 1 year warranty after commissioning or 16 months against shipping date, it depends on which 1 come firstly for the whole
machine(except maintenance consumable).
√ A sufficient number of spare parts are available, make sure the good after service.
Certificate
About mikovs
|
Mikovs Compressor
|
RFQ
Q1. Are you trading company or manufacture ?
A: We are professional manufacture of screw air compressor more than 8 years.
Q2. How long is the delivery time ?
A: For standard voltage ,15 working days. Non-standard ,please contact our sales.
Q3. What’s payment term ?
A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, and etc. Also we could accept USD, RMB, Euro and other currency.
Q4. How about your after-sales service ?
A: 1.Provide customers with installation and commissioning online instructions.
2. Well-trained engineers available to overseas service.
3.Worldwid agents and after service avaiable.arrange our engineers to help you training and installation.
Q5. How about your warranty?
A: One year for the whole machine and 2 years for screw air end, except consumable spare parts.
Q6. Do you have any certificate ?
A: Yes, per different customer’s market need ,we can offer CE ,ISO etc certificate.
Q7. What about the maintenance ?
A: First maintenance need to be done after 500Hours, and then every 2000-3000 hours to do the normal maintenance,
and consider the actual environment.
Q8. How do you control quality ?
A: 1.Raw- material in checking.
2.Assembly.
| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Horizontal |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Customization: |
Available
|
|
|---|
.webp)
Are there special considerations for air compressor installations in remote areas?
Yes, there are several special considerations to take into account when installing air compressors in remote areas. These areas often lack access to infrastructure and services readily available in urban or well-developed regions. Here are some key considerations:
1. Power Source:
Remote areas may have limited or unreliable access to electricity. It is crucial to assess the availability and reliability of the power source for operating the air compressor. In some cases, alternative power sources such as diesel generators or solar panels may need to be considered to ensure a consistent and uninterrupted power supply.
2. Environmental Conditions:
Remote areas can present harsh environmental conditions that can impact the performance and durability of air compressors. Extreme temperatures, high humidity, dust, and corrosive environments may require the selection of air compressors specifically designed to withstand these conditions. Adequate protection, insulation, and ventilation must be considered to prevent damage and ensure optimal operation.
3. Accessibility and Transport:
Transporting air compressors to remote areas may pose logistical challenges. The size, weight, and portability of the equipment should be evaluated to ensure it can be transported efficiently to the installation site. Additionally, the availability of suitable transportation infrastructure, such as roads or air transportation, needs to be considered to facilitate the delivery and installation process.
4. Maintenance and Service:
In remote areas, access to maintenance and service providers may be limited. It is important to consider the availability of trained technicians and spare parts for the specific air compressor model. Adequate planning for routine maintenance, repairs, and troubleshooting should be in place to minimize downtime and ensure the longevity of the equipment.
5. Fuel and Lubricants:
For air compressors that require fuel or lubricants, ensuring a consistent and reliable supply can be challenging in remote areas. It is necessary to assess the availability and accessibility of fuel or lubricant sources and plan for their storage and replenishment. In some cases, alternative or renewable fuel options may need to be considered.
6. Noise and Environmental Impact:
Remote areas are often characterized by their natural beauty and tranquility. Minimizing noise levels and environmental impact should be a consideration when installing air compressors. Selecting models with low noise emissions and implementing appropriate noise reduction measures can help mitigate disturbances to the surrounding environment and wildlife.
7. Communication and Remote Monitoring:
Given the remote location, establishing reliable communication channels and remote monitoring capabilities can be essential for effective operation and maintenance. Remote monitoring systems can provide real-time data on the performance and status of the air compressor, enabling proactive maintenance and troubleshooting.
By addressing these special considerations, air compressor installations in remote areas can be optimized for reliable operation, efficiency, and longevity.
.webp)
How do you troubleshoot common air compressor problems?
Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:
1. No Power:
- Check the power source and ensure the compressor is properly plugged in.
- Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
- Verify that the compressor’s power switch or control panel is turned on.
2. Low Air Pressure:
- Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
- Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
- Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.
3. Excessive Noise or Vibration:
- Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
- Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
- Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.
4. Air Leaks:
- Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
- Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
- Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.
5. Excessive Moisture in Compressed Air:
- Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
- Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
- Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.
6. Motor Overheating:
- Ensure the compressor’s cooling system is clean and unobstructed.
- Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
- Verify that the compressor is not being operated in an excessively hot environment.
- Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
- Consider using a thermal overload protector to prevent the motor from overheating.
If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.
.webp)
How do you choose the right size of air compressor for your needs?
Choosing the right size of air compressor is essential to ensure optimal performance and efficiency for your specific needs. Here are some factors to consider when selecting the appropriate size:
1. Air Demand: Determine the air demand requirements of your applications. Calculate the total CFM (Cubic Feet per Minute) needed by considering the air consumption of all the pneumatic tools and equipment that will be operated simultaneously. Choose an air compressor with a CFM rating that meets or exceeds this total demand.
2. Pressure Requirements: Consider the required operating pressure for your applications. Check the PSI (Pounds per Square Inch) rating of the tools and equipment you will be using. Ensure that the air compressor you choose can deliver the necessary pressure consistently.
3. Duty Cycle: Evaluate the duty cycle of the air compressor. The duty cycle represents the percentage of time the compressor can operate within a given time period without overheating or experiencing performance issues. If you require continuous or heavy-duty operation, choose a compressor with a higher duty cycle.
4. Power Source: Determine the available power source at your location. Air compressors can be powered by electricity or gasoline engines. Ensure that the chosen compressor matches the available power supply and consider factors such as voltage, phase, and fuel requirements.
5. Portability: Assess the portability requirements of your applications. If you need to move the air compressor frequently or use it in different locations, consider a portable or wheeled compressor that is easy to transport.
6. Space and Noise Constraints: Consider the available space for installation and the noise restrictions in your working environment. Choose an air compressor that fits within the allocated space and meets any noise regulations or requirements.
7. Future Expansion: Anticipate any potential future expansions or increases in air demand. If you expect your air demand to grow over time, it may be wise to choose a slightly larger compressor to accommodate future needs and avoid the need for premature replacement.
8. Budget: Consider your budgetary constraints. Compare the prices of different air compressor models while ensuring that the chosen compressor meets your specific requirements. Keep in mind that investing in a higher-quality compressor may result in better performance, durability, and long-term cost savings.
By considering these factors and evaluating your specific needs, you can choose the right size of air compressor that will meet your air demand, pressure requirements, and operational preferences, ultimately ensuring efficient and reliable performance.
editor by CX 2023-11-14
China best 2021 New Design Energy Save AC Power Oil Injected 90kw 0.7MPa Screw Air Compressor for Painting air compressor CHINAMFG freight
Product Description
2571 New Design Energy Save Ac Power Oil Injected 90kw 0.7mpa Screw Air Compressor for Painting
Before quotation:
1.Before quoting, what should users offer?
1).Discharge pressure (Bar, Mpa or Psi)
2).Air discharge/Air flow/Air capacity (m3/min or CFM)
3).Power supply (220/380V, 50/60Hz, 3Phase)
2.If I don’t know the pressure and air flow, what should I do?
1).Take the picture of nameplate, we will advise the suitable air compressor to you.
2).Tell us what industry you are, we can advise the suitable 1 (so as to air tank / air dryer / air filters).
High Efficiency PM Motor and Energy Saving
*With the high-performance permanent magnet material, PM motor won’t lose magnetism even under 120°c and can run for more than 15 years.
*No motor bearing: permanent magnet rotors is installed directly on the stretch out shaft of Male rotor. This structure doesn’t have the bearing and eliminates the motor bearing fault.
*Comparing to normal variable speed motor, the permanent magnet synchronous motor performs with even better energy efficiency. Especially in the low-speed condition, it can still maintain a high motor efficiency.
SHIPPING
Delivery: time 5-25 working days after payment receipt confirmed(based on actual quantity)
packing:standard export packing. or customized packing as your
Professional: goods shipping forwarder.
FAQ
Q: OEM/ODM, or customers logo printed is available?
Yes, OEM/ODM, customers logo is welcomed.
Q: Delivery date?
Usually 5-25 workdays after receiving deposit, specific delivery date based on order quantity
Q: what’s your payment terms?
Regularly doing 30% deposit and 70% balance by T/T, Western Union, Paypal, other payment terms also can be discussed based on our cooperation.
Q: How to control your quality?
We have professional QC team, control the quality during the mass production and inspect completely goods before shipping.
Q: If we don’t have shipping forwarder in China, would you do this for us?
We can offer you best shipping line to ensure you can get the goods timely at best price.
Q: come to China before, can you be my guide in China?
We are happy to provide you orservice, such as booking ticket, pick up at the airport, booking hotel, accompany visiting market or factory
| After-sales Service: | Video Technical Support |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Oil-less |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Horizontal |
| Customization: |
Available
|
|
|---|
Are there special considerations for air compressor installations in remote areas?
Yes, there are several special considerations to take into account when installing air compressors in remote areas. These areas often lack access to infrastructure and services readily available in urban or well-developed regions. Here are some key considerations:
1. Power Source:
Remote areas may have limited or unreliable access to electricity. It is crucial to assess the availability and reliability of the power source for operating the air compressor. In some cases, alternative power sources such as diesel generators or solar panels may need to be considered to ensure a consistent and uninterrupted power supply.
2. Environmental Conditions:
Remote areas can present harsh environmental conditions that can impact the performance and durability of air compressors. Extreme temperatures, high humidity, dust, and corrosive environments may require the selection of air compressors specifically designed to withstand these conditions. Adequate protection, insulation, and ventilation must be considered to prevent damage and ensure optimal operation.
3. Accessibility and Transport:
Transporting air compressors to remote areas may pose logistical challenges. The size, weight, and portability of the equipment should be evaluated to ensure it can be transported efficiently to the installation site. Additionally, the availability of suitable transportation infrastructure, such as roads or air transportation, needs to be considered to facilitate the delivery and installation process.
4. Maintenance and Service:
In remote areas, access to maintenance and service providers may be limited. It is important to consider the availability of trained technicians and spare parts for the specific air compressor model. Adequate planning for routine maintenance, repairs, and troubleshooting should be in place to minimize downtime and ensure the longevity of the equipment.
5. Fuel and Lubricants:
For air compressors that require fuel or lubricants, ensuring a consistent and reliable supply can be challenging in remote areas. It is necessary to assess the availability and accessibility of fuel or lubricant sources and plan for their storage and replenishment. In some cases, alternative or renewable fuel options may need to be considered.
6. Noise and Environmental Impact:
Remote areas are often characterized by their natural beauty and tranquility. Minimizing noise levels and environmental impact should be a consideration when installing air compressors. Selecting models with low noise emissions and implementing appropriate noise reduction measures can help mitigate disturbances to the surrounding environment and wildlife.
7. Communication and Remote Monitoring:
Given the remote location, establishing reliable communication channels and remote monitoring capabilities can be essential for effective operation and maintenance. Remote monitoring systems can provide real-time data on the performance and status of the air compressor, enabling proactive maintenance and troubleshooting.
By addressing these special considerations, air compressor installations in remote areas can be optimized for reliable operation, efficiency, and longevity.
What is the energy efficiency of modern air compressors?
The energy efficiency of modern air compressors has significantly improved due to advancements in technology and design. Here’s an in-depth look at the energy efficiency features and factors that contribute to the efficiency of modern air compressors:
Variable Speed Drive (VSD) Technology:
Many modern air compressors utilize Variable Speed Drive (VSD) technology, also known as Variable Frequency Drive (VFD). This technology allows the compressor motor to adjust its speed according to the compressed air demand. By matching the motor speed to the required airflow, VSD compressors can avoid excessive energy consumption during periods of low demand, resulting in significant energy savings compared to fixed-speed compressors.
Air Leakage Reduction:
Air leakage is a common issue in compressed air systems and can lead to substantial energy waste. Modern air compressors often feature improved sealing and advanced control systems to minimize air leaks. By reducing air leakage, the compressor can maintain optimal pressure levels more efficiently, resulting in energy savings.
Efficient Motor Design:
The motor of an air compressor plays a crucial role in its energy efficiency. Modern compressors incorporate high-efficiency electric motors that meet or exceed established energy efficiency standards. These motors are designed to minimize energy losses and operate more efficiently, reducing overall power consumption.
Optimized Control Systems:
Advanced control systems are integrated into modern air compressors to optimize their performance and energy consumption. These control systems monitor various parameters, such as air pressure, temperature, and airflow, and adjust compressor operation accordingly. By precisely controlling the compressor’s output to match the demand, these systems ensure efficient and energy-saving operation.
Air Storage and Distribution:
Efficient air storage and distribution systems are essential for minimizing energy losses in compressed air systems. Modern air compressors often include properly sized and insulated air storage tanks and well-designed piping systems that reduce pressure drops and minimize heat transfer. These measures help to maintain a consistent and efficient supply of compressed air throughout the system, reducing energy waste.
Energy Management and Monitoring:
Some modern air compressors feature energy management and monitoring systems that provide real-time data on energy consumption and performance. These systems allow operators to identify energy inefficiencies, optimize compressor settings, and implement energy-saving practices.
It’s important to note that the energy efficiency of an air compressor also depends on factors such as the specific model, size, and application. Manufacturers often provide energy efficiency ratings or specifications for their compressors, which can help in comparing different models and selecting the most efficient option for a particular application.
Overall, modern air compressors incorporate various energy-saving technologies and design elements to enhance their efficiency. Investing in an energy-efficient air compressor not only reduces operational costs but also contributes to sustainability efforts by minimizing energy consumption and reducing carbon emissions.
What are the key components of an air compressor system?
An air compressor system consists of several key components that work together to generate and deliver compressed air. Here are the essential components:
1. Compressor Pump: The compressor pump is the heart of the air compressor system. It draws in ambient air and compresses it to a higher pressure. The pump can be reciprocating (piston-driven) or rotary (screw, vane, or scroll-driven) based on the compressor type.
2. Electric Motor or Engine: The electric motor or engine is responsible for driving the compressor pump. It provides the power necessary to operate the pump and compress the air. The motor or engine’s size and power rating depend on the compressor’s capacity and intended application.
3. Air Intake: The air intake is the opening or inlet through which ambient air enters the compressor system. It is equipped with filters to remove dust, debris, and contaminants from the incoming air, ensuring clean air supply and protecting the compressor components.
4. Compression Chamber: The compression chamber is where the actual compression of air takes place. In reciprocating compressors, it consists of cylinders, pistons, valves, and connecting rods. In rotary compressors, it comprises intermeshing screws, vanes, or scrolls that compress the air as they rotate.
5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air. It acts as a buffer, allowing for a steady supply of compressed air during peak demand periods and reducing pressure fluctuations. The tank also helps separate moisture from the compressed air, allowing it to condense and be drained out.
6. Pressure Relief Valve: The pressure relief valve is a safety device that protects the compressor system from over-pressurization. It automatically releases excess pressure if it exceeds a predetermined limit, preventing damage to the system and ensuring safe operation.
7. Pressure Switch: The pressure switch is an electrical component that controls the operation of the compressor motor. It monitors the pressure in the system and automatically starts or stops the motor based on pre-set pressure levels. This helps maintain the desired pressure range in the receiver tank.
8. Regulator: The regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications, ensuring a consistent and safe supply of compressed air.
9. Air Outlet and Distribution System: The air outlet is the point where the compressed air is delivered from the compressor system. It is connected to a distribution system comprising pipes, hoses, fittings, and valves that carry the compressed air to the desired application points or tools.
10. Filters, Dryers, and Lubricators: Depending on the application and air quality requirements, additional components such as filters, dryers, and lubricators may be included in the system. Filters remove contaminants, dryers remove moisture from the compressed air, and lubricators provide lubrication to pneumatic tools and equipment.
These are the key components of an air compressor system. Each component plays a crucial role in the generation, storage, and delivery of compressed air for various industrial, commercial, and personal applications.
editor by CX 2023-11-11
China Hot selling Oil Free Screw Air Compressor Direct Driven Permanet Magnet Variable Speed/Frequency (VSD/VFD) Water Inject Lubricated arb air compressor
Product Description
Product description
SF1-6 High -efficiency, mute and compact
SF 1-6 is a complete vortex air compressor unit. It integrates vortex rotor, driving motor, rear cooler and a starter into a super quiet sound insulation cover in order to install it directly into your working environment. Not only that, you can also choose a full -performance model of the built -in frozen dryer. There are 3 installation methods for the air storage tank: the increase in 3 built -in 10L galvanized air storage tanks in the enlarged machine cover, and the horizontal air storage tank of 270L (72 gallons) or 500L (132 gallons).
Product Feature
Air intake filter
High -efficiency paper cylinder intake filter can filter dust and particles as small as 1um.
Automatic adjustment
When CHINAMFG the required pressure, the compressor will automatically stop, saving unnecessary energy consumption.
High -efficiency vortex rotation
Air-cooling vortex rotor, durable, reliable, and effective.
IP55 F Class / IE3 Motor
The completely closed air -cooling IP55 F -Class motor meets the energy efficiency standard of IE3 ultra -high -efficiency motor.
Frozen dryer
The compact and optimized built -in frozen dryer ensures to dry the compressed air and effectively prevent rust and corrosion of the air pipeline.
Specification
| Model | Max. Working pressure | Displacement | Motor mounting power | Noise level | Weight | |||||||||
| bar(e) | psig | l/s | m³/min | cfm | kW | hp | dB(A) | kg | lbs | |||||
| SF 1-6/2+-6+ (50/60 Hz) | ||||||||||||||
| SF 1 | 8 | 116 | 2.9 | 0.17 | 6.1 | 1.5 | 2 | 53 | 120 | 265 | ||||
| 10 | 145 | 1.9 | 0.11 | 4 | 1.5 | 2 | 53 | 120 | 265 | |||||
| SF 2 / SF 2+ | 8 | 116 | 4.2 | 0.25 | 8.9 | 2.2 | 3 | 55 | 125 | 276 | ||||
| 10 | 145 | 3.4 | 0.2 | 7.2 | 2.2 | 3 | 55 | 125 | 276 | |||||
| SF 4 / SF 4+ | 8 | 116 | 6.7 | 0.4 | 14.2 | 3.7 | 5 | 57 | 133 | 293 | ||||
| 10 | 145 | 5.9 | 0.35 | 12.5 | 3.7 | 5 | 57 | 133 | 293 | |||||
| SF 6 / SF 6+ | 8 | 116 | 9.8 | 0.59 | 20.8 | 5.5 | 7.5 | 59 | 157 | 346 | ||||
| 10 | 145 | 7.6 | 46 | 16.1 | 5.5 | 7.5 | 59 | 157 | 346 | |||||
| SF 8+-22+ (50/60 Hz) | ||||||||||||||
| SF 8+ | 8 | 116 | 13.4 | 0.8 | 28.4 | 7.4 | 10 | 63 | 485 | 1070 | ||||
| 10 | 145 | 11.4 | 0.68 | 24.2 | 7.4 | 10 | 63 | 485 | 1070 | |||||
| SF 11+ | 8 | 116 | 20.3 | 1.22 | 43 | 11 | 15 | 63 | 515 | 1135 | ||||
| 10 | 145 | 15 | 0.9 | 31.8 | 11 | 15 | 63 | 515 | 1135 | |||||
| SF 15+ | 8 | 116 | 26.4 | 1.58 | 55.9 | 14.8 | 20 | 63 | 580 | 1280 | ||||
| 10 | 145 | 23 | 1.38 | 48.7 | 14.8 | 20 | 63 | 580 | 1280 | |||||
| SF 17+ | 8 | 116 | 31 | 1.86 | 65.7 | 16.5 | 22 | 64 | 595 | 1315 | ||||
| 10 | 145 | 23.7 | 1.42 | 50.2 | 16.5 | 22 | 64 | 595 | 1315 | |||||
| SF 22+ | 8 | 116 | 40.8 | 2.45 | 86.5 | 22 | 30 | 65 | 680 | 1500 | ||||
| 10 | 145 | 30 | 1.8 | 63.6 | 22 | 30 | 65 | 680 | 1500 | |||||
| SFD 11+-22+ (50/60 Hz) | ||||||||||||||
| SFD 11+ | 8 | 116 | 9.8×2 | 0.59×2 | 20.8×2 | 11 | 15 | 63 | 625 | 1380 | ||||
| 10 | 145 | 7.6×2 | 0.46×2 | 16.1×2 | 11 | 15 | 63 | 625 | 1380 | |||||
| SFD 15+ | 8 | 116 | 13.4×2 | 0.80×2 | 28.4×2 | 14.8 | 20 | 64 | 755 | 1665 | ||||
| 10 | 145 | 11.4×2 | 0.68×2 | 24.2×2 4 | 14.8 | 20 | 64 | 755 | 1665 | |||||
| SFD 22+ | 8 | 116 | 19.2×2 | 1.21×2 | 2.8×2 | 22 | 30 | 65 | 840 | 1855 | ||||
| 10 | 145 | 5.0×2 | 0.90×2 | 31.8×2 | 22 | 30 | 65 | 840 | 1855 | |||||
| SF SKID/TWIN | ||||||||||||||
| Skid type | ||||||||||||||
| SF 1 | 8 | 116 | 2.9 | 0.17 | 6.1 | 1.5 | 2 | 65 | 105 | 232 | ||||
| 10 | 145 | 1.9 | 0.11 | 4 | 1.5 | 2 | 65 | 105 | 232 | |||||
| SF 2 | 8 | 116 | 4.2 | 0.25 | 8.9 | 2.2 | 3 | 67 | 110 | 243 | ||||
| 10 | 145 | 3.4 | 0.2 | 7.2 | 2.2 | 3 | 67 | 110 | 243 | |||||
| SF 4 | 8 | 116 | 6.6 | 0.4 | 14 | 3.7 | 5 | 68 | 120 | 265 | ||||
| 10 | 145 | 5.6 | 0.34 | 119 | 3.7 | 5 | 68 | 120 | 265 | |||||
| Twin type-twin air tank installation | ||||||||||||||
| SF 6T | 8 | 116 | 10.6 | 0.64 | 22.5 | 5.9 | 8 | 72 | 365 | 805 | ||||
| 10 | 145 | 9 | 0.54 | 19.1 | 5.9 | 8 | 72 | 365 | 805 | |||||
| SF 8T | 8 | 116 | 13.2 | 0.79 | 81.1 | 7.4 | 10 | 73 | 375 | 827 | ||||
| 10 | 145 | 11.2 | 0.67 | 68.8 | 7.4 | 10 | 73 | 375 | 827 | |||||
FAQ
Q1: What’s your delivery time?
A: 15 days to produce, within 3 days if in stock.
Q2: What’s methods of payments are accepted?
A: We agree T/T ,L/C , West Union ,Money Gram ,Paypal.
Q3: What about the shipments and package?
A: 40′ container for 2 sets, 20′ container for 1 set,
Machine in nude packing, spare parts in standard export wooden box.
Q4: Have you got any certificate?
A:We have got ISO,CE certificate.
Q5: How to control the quality?
A: We will control the quality by ISO and CE requests.
Q6: Do you have after-sale service and warranty service ?
A: Yes, we have.We can supply instruction for operation and maintenance.If necessary, we can send our engineer to repair the machine in your company.
Warranty is 1 year for the machine.
Q7: Can I trust your company ?
A: Our company has been certificated by Chinese government,and verified by SGS Inspection Company.
| After-sales Service: | Online |
|---|---|
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Customization: |
Available
|
|
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
.webp)
What role do air dryers play in compressed air systems?
Air dryers play a crucial role in compressed air systems by removing moisture and contaminants from the compressed air. Compressed air, when generated, contains water vapor from the ambient air, which can condense and cause issues in the system and end-use applications. Here’s an overview of the role air dryers play in compressed air systems:
1. Moisture Removal:
Air dryers are primarily responsible for removing moisture from the compressed air. Moisture in compressed air can lead to problems such as corrosion in the system, damage to pneumatic tools and equipment, and compromised product quality in manufacturing processes. Air dryers utilize various techniques, such as refrigeration, adsorption, or membrane separation, to reduce the dew point of the compressed air and eliminate moisture.
2. Contaminant Removal:
In addition to moisture, compressed air can also contain contaminants like oil, dirt, and particles. Air dryers help in removing these contaminants to ensure clean and high-quality compressed air. Depending on the type of air dryer, additional filtration mechanisms may be incorporated to enhance the removal of oil, particulates, and other impurities from the compressed air stream.
3. Protection of Equipment and Processes:
By removing moisture and contaminants, air dryers help protect the downstream equipment and processes that rely on compressed air. Moisture and contaminants can negatively impact the performance, reliability, and lifespan of pneumatic tools, machinery, and instrumentation. Air dryers ensure that the compressed air supplied to these components is clean, dry, and free from harmful substances, minimizing the risk of damage and operational issues.
4. Improved Productivity and Efficiency:
Utilizing air dryers in compressed air systems can lead to improved productivity and efficiency. Dry and clean compressed air reduces the likelihood of equipment failures, downtime, and maintenance requirements. It also prevents issues such as clogging of air lines, malfunctioning of pneumatic components, and inconsistent performance of processes. By maintaining the quality of compressed air, air dryers contribute to uninterrupted operations, optimized productivity, and cost savings.
5. Compliance with Standards and Specifications:
Many industries and applications have specific standards and specifications for the quality of compressed air. Air dryers play a vital role in meeting these requirements by ensuring that the compressed air meets the desired quality standards. This is particularly important in industries such as food and beverage, pharmaceuticals, electronics, and automotive, where clean and dry compressed air is essential for product integrity, safety, and regulatory compliance.
By incorporating air dryers into compressed air systems, users can effectively control moisture and contaminants, protect equipment and processes, enhance productivity, and meet the necessary quality standards for their specific applications.
How does the horsepower of an air compressor affect its capabilities?
The horsepower of an air compressor is a crucial factor that directly impacts its capabilities and performance. Here’s a closer look at how the horsepower rating affects an air compressor:
Power Output:
The horsepower rating of an air compressor indicates its power output or the rate at which it can perform work. Generally, a higher horsepower rating translates to a greater power output, allowing the air compressor to deliver more compressed air per unit of time. This increased power output enables the compressor to operate pneumatic tools and equipment that require higher air pressure or greater airflow.
Air Pressure:
The horsepower of an air compressor is directly related to the air pressure it can generate. Air compressors with higher horsepower ratings have the capacity to produce higher air pressures. This is particularly important when operating tools or machinery that require specific air pressure levels to function optimally. For example, heavy-duty pneumatic tools like jackhammers or impact wrenches may require higher air pressure to deliver the necessary force.
Air Volume:
In addition to air pressure, the horsepower of an air compressor also affects the air volume or airflow it can provide. Higher horsepower compressors can deliver greater volumes of compressed air, measured in cubic feet per minute (CFM). This increased airflow is beneficial when using pneumatic tools that require a continuous supply of compressed air, such as paint sprayers or sandblasters.
Duty Cycle:
The horsepower rating of an air compressor can also influence its duty cycle. The duty cycle refers to the amount of time an air compressor can operate continuously before it needs to rest and cool down. Higher horsepower compressors often have larger and more robust components, allowing them to handle heavier workloads and operate for longer periods without overheating. This is particularly important in demanding applications where continuous and uninterrupted operation is required.
Size and Portability:
It’s worth noting that the horsepower rating can also affect the physical size and portability of an air compressor. Higher horsepower compressors tend to be larger and heavier due to the need for more substantial motors and components to generate the increased power output. This can impact the ease of transportation and maneuverability, especially in portable or mobile applications.
When selecting an air compressor, it is essential to consider the specific requirements of your intended applications. Factors such as desired air pressure, airflow, duty cycle, and portability should be taken into account. It’s important to choose an air compressor with a horsepower rating that aligns with the demands of the tools and equipment you plan to operate, ensuring optimal performance and efficiency.
Consulting the manufacturer’s specifications and guidelines can provide valuable information on how the horsepower rating of an air compressor corresponds to its capabilities and suitability for different tasks.
How do you choose the right size of air compressor for your needs?
Choosing the right size of air compressor is essential to ensure optimal performance and efficiency for your specific needs. Here are some factors to consider when selecting the appropriate size:
1. Air Demand: Determine the air demand requirements of your applications. Calculate the total CFM (Cubic Feet per Minute) needed by considering the air consumption of all the pneumatic tools and equipment that will be operated simultaneously. Choose an air compressor with a CFM rating that meets or exceeds this total demand.
2. Pressure Requirements: Consider the required operating pressure for your applications. Check the PSI (Pounds per Square Inch) rating of the tools and equipment you will be using. Ensure that the air compressor you choose can deliver the necessary pressure consistently.
3. Duty Cycle: Evaluate the duty cycle of the air compressor. The duty cycle represents the percentage of time the compressor can operate within a given time period without overheating or experiencing performance issues. If you require continuous or heavy-duty operation, choose a compressor with a higher duty cycle.
4. Power Source: Determine the available power source at your location. Air compressors can be powered by electricity or gasoline engines. Ensure that the chosen compressor matches the available power supply and consider factors such as voltage, phase, and fuel requirements.
5. Portability: Assess the portability requirements of your applications. If you need to move the air compressor frequently or use it in different locations, consider a portable or wheeled compressor that is easy to transport.
6. Space and Noise Constraints: Consider the available space for installation and the noise restrictions in your working environment. Choose an air compressor that fits within the allocated space and meets any noise regulations or requirements.
7. Future Expansion: Anticipate any potential future expansions or increases in air demand. If you expect your air demand to grow over time, it may be wise to choose a slightly larger compressor to accommodate future needs and avoid the need for premature replacement.
8. Budget: Consider your budgetary constraints. Compare the prices of different air compressor models while ensuring that the chosen compressor meets your specific requirements. Keep in mind that investing in a higher-quality compressor may result in better performance, durability, and long-term cost savings.
By considering these factors and evaluating your specific needs, you can choose the right size of air compressor that will meet your air demand, pressure requirements, and operational preferences, ultimately ensuring efficient and reliable performance.
editor by CX 2023-11-02
China Professional 10HP-500HP Energy-Save Direct Driven Screw Air Compressor air compressor oil
Product Description
10hp-500hp energy-save Direct Driven screw air compressor
Products Description
| Type: | Oil Injected Permanent Magnetic Screw Compressor |
| Voltage: | 380V/50HZ/3P, 220V/60HZ/3P, 400V/50HZ/3P, 415V/50HZ/3P or Customer′s Requirements |
| Working Pressure: | 7bar/8bar/10bar |
| Installed Motor Power: | 18.5~110 Kw |
| Color: | Blue |
| Driven Method: | Taper Connection Direct Driven |
| Air End: | High Efficiency Airend |
| Trademark: | SCR |
| Transport Package: | Standard Wooden Packing |
| Available Certificate: | CE, ISO, UL, ASME, GHOST |
| Origin: | ZheJiang , China |
| application: | Packing,Painting,Precision Electroplating,Peparing |
Advantages:
1. China-Japan latest technology cooperation, high reliability.
2. Oil Cooling Permanent Magnetic Motor.
3. IP65 protection grade & heavy duty air filter, suitable for high dusty environment.
4. IE4 Efficiency motor efficiency.
5. Most energy saving mode, Only work at loading.
6. Wide frequency range 25%-100%.
7. Premium Magnetic material resist more than 180ºC temp.
8. Reliable PM motor supplier from Italy.
9. Direct Taper connection, no transmission power loss, easy maintenance.
10.Touch Screen PLC with preset running schedule, more intelligent control.
11. Both main motor and fan motor are inverter control, more accurate control.
12. Easy for installation and service.
13. Fantastic Energy Saving, save up to more than 30-40%.
Details image
HIGH QUALITY PM MOTOR
The motor winding take use of new technology vacuum expoxy potting process, it increase the thermal conducivity and motor insulation protection
Automatic vacuum expoxy processing enhance the motor quality
The new seal technology of winding, it is sealed with expoxy, better protection for winding.
F grade insulation grade, resist up to 180degree, integrated PTC protection.
PM MOTOR COOLING SCR heavy duty air filter
Liquid Cooling, IP65 PM Motor.
Indepent cooling system.
HIGH EFFICIENCY SEPARATION SYSTEM
Cyclone oil tank design encsure the high separation efficiency.
First stage mechanical centrifugal separation.
Second stage is high efficiency oil separator.
4000hours life-span of oil separator.
The oil content is lower than 3PPM.
LATEST V/F Inverter
* Latest V/F technology Inverter.
* CE/UL Certificed Inverter.
* Both Motor are inverter control.
* High reliable inverter brand proofed in the market.
* Professional service support.
* Automatic airend speed adjust to match your air demand, help good energy saving
How to choose ?
| Model No. | Working pressure bar |
Capacity(FAD) m3/min |
Power kw |
Driving model Cooling method |
Noise level dB |
Outlet diameter | Weight kg |
Dimension mm |
| YCR7.5 | 7 | 1.2 | 7.5 | Direct Air cooling(Standard) |
63 | G3/4″ | 400 | 890*560*840 |
| 8 | 1.1 | |||||||
| 10 | 1.0 | |||||||
| 12 | 0.8 | |||||||
| YCR11 | 7 | 1.8 | 11 | Direct Air cooling(Standard) |
64 | G3/4″ | 460 | 1050*690*1080 |
| 8 | 1.6 | |||||||
| 10 | 1.5 | |||||||
| 12 | 1.3 | |||||||
| YCR15 | 7 | 2.6 | 15 | Direct Air cooling(Standard |
65 | G3/4″ | 500 | 1050*690*1080 |
| 8 | 2.4 | |||||||
| 10 | 2.1 | |||||||
| 12 | 1.8 | |||||||
| YCR22 | 7 | 3.7 | 22 | Direct driven Air cooling |
65 | G1″ | 550 | 1350*780*1250 |
| 8 | 3.5 | |||||||
| 10 | 3.1 | |||||||
| 12 | 2.7 | |||||||
| YCR30 | 7 | 5.3 | 30 | Direct driven Air cooling |
67 | G1-1/2″ | 940 | 1420*900*1425 |
| 8 | 5.1 | |||||||
| 10 | 4.6 | |||||||
| 12 | 3.9 | |||||||
| YCR37 | 7 | 6.5 | 37 | Direct driven Air cooling |
67 | G1-1/2″ | 1000 | 1420*900*1425 |
| 8 | 6.2 | |||||||
| 10 | 5.6 | |||||||
| 12 | 4.9 | |||||||
| YCR45 | 7 | 8.1 | 45 | Direct driven Air cooling |
70 | G1-1/2″ | 1050 | 1750*1100*1700 |
| 8 | 7.5 | |||||||
| 10 | 7.0 | |||||||
| 12 | 6.0 | |||||||
| YCR55 | 7 | 10.5 | 55 | Direct driven Air cooling |
73 | G2″ | 1500 | 1750*1100*1700 |
| 8 | 10 | |||||||
| 9 | 9.0 | |||||||
| 12 | 8.0 | |||||||
| YCR75 | 7 | 14.3 | 75 | Direct driven Air cooling |
75 | G2″ | 1700 | 1750*1100*1700 |
| 8 | 13.0 | |||||||
| 10 | 11.8 | |||||||
| 12 | 10.5 |
| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Angular |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Customization: |
Available
|
|
|---|
What is the role of air compressors in power generation?
Air compressors play a significant role in power generation, supporting various operations and equipment within the industry. Here are some key roles of air compressors in power generation:
1. Combustion Air Supply:
Air compressors are used to supply compressed air for the combustion process in power generation. In fossil fuel power plants, such as coal-fired or natural gas power plants, compressed air is required to deliver a steady flow of air to the burners. The compressed air helps in the efficient combustion of fuel, enhancing the overall performance and energy output of the power plant.
2. Instrumentation and Control:
Air compressors are utilized for instrumentation and control systems in power generation facilities. Compressed air is used to operate pneumatic control valves, actuators, and other pneumatic devices that regulate the flow of steam, water, and gases within the power plant. The reliable and precise control provided by compressed air ensures efficient and safe operation of various processes and equipment.
3. Cooling and Ventilation:
In power generation, air compressors are involved in cooling and ventilation applications. Compressed air is used to drive air-operated cooling fans and blowers, providing adequate airflow for cooling critical components such as generators, transformers, and power electronics. The compressed air also assists in maintaining proper ventilation in control rooms, substations, and other enclosed spaces, helping to dissipate heat and ensure a comfortable working environment.
4. Cleaning and Maintenance:
Air compressors are employed for cleaning and maintenance tasks in power generation facilities. Compressed air is utilized to blow away dust, dirt, and debris from equipment, machinery, and electrical panels. It helps in maintaining the cleanliness and optimal performance of various components, reducing the risk of equipment failure and improving overall reliability.
5. Pneumatic Tools and Equipment:
In power generation plants, air compressors provide the necessary compressed air for operating pneumatic tools and equipment. These tools include impact wrenches, pneumatic drills, grinders, and sandblasting equipment, which are utilized for installation, maintenance, and repair tasks. The high-pressure air generated by compressors enables efficient and reliable operation of these tools, enhancing productivity and reducing manual effort.
6. Nitrogen Generation:
Sometimes, air compressors are used in power generation for nitrogen generation. Compressed air is passed through a nitrogen generator system, which separates nitrogen from other components of air, producing a high-purity nitrogen gas stream. Nitrogen is commonly used in power plant applications, such as purging systems, blanketing in transformers, and generator cooling, due to its inert properties and low moisture content.
7. Start-up and Emergency Systems:
Air compressors are an integral part of start-up and emergency systems in power generation. Compressed air is utilized to power pneumatic starters for gas turbines, providing the initial rotation needed to start the turbine. In emergency situations, compressed air is also used to actuate emergency shutdown valves, safety systems, and fire suppression equipment, ensuring the safe operation and protection of the power plant.
Overall, air compressors contribute to the efficient and reliable operation of power generation facilities, supporting combustion processes, control systems, cooling, cleaning, and various other applications critical to the power generation industry.
What safety precautions should be taken when working with compressed air?
Working with compressed air requires adherence to certain safety precautions to prevent accidents and ensure the well-being of individuals involved. Here are some important safety measures to consider:
1. Personal Protective Equipment (PPE):
Wear appropriate PPE, including safety goggles or a face shield to protect eyes from flying debris or particles, hearing protection to reduce noise exposure, and gloves to safeguard hands from potential hazards.
2. Compressed Air Storage:
Avoid storing compressed air in containers that are not designed for this purpose, such as soda bottles or makeshift containers. Use approved and properly labeled air storage tanks or cylinders that can handle the pressure and are regularly inspected and maintained.
3. Pressure Regulation:
Ensure that the air pressure is regulated to a safe level suitable for the equipment and tools being used. High-pressure air streams can cause serious injuries, so it is important to follow the manufacturer’s recommendations and never exceed the maximum allowable pressure.
4. Air Hose Inspection:
Regularly inspect air hoses for signs of damage, such as cuts, abrasions, or leaks. Replace damaged hoses immediately to prevent potential accidents or loss of pressure.
5. Air Blowguns:
Exercise caution when using air blowguns. Never direct compressed air towards yourself or others, as it can cause eye injuries, hearing damage, or dislodge particles that may be harmful if inhaled. Always point blowguns away from people or any sensitive equipment or materials.
6. Air Tool Safety:
Follow proper operating procedures for pneumatic tools. Ensure that tools are in good working condition, and inspect them before each use. Use the appropriate accessories, such as safety guards or shields, to prevent accidental contact with moving parts.
7. Air Compressor Maintenance:
Maintain air compressors according to the manufacturer’s guidelines. Regularly check for leaks, clean or replace filters, and drain moisture from the system. Proper maintenance ensures the safe and efficient operation of the compressor.
8. Training and Education:
Provide adequate training and education to individuals working with compressed air. Ensure they understand the potential hazards, safe operating procedures, and emergency protocols. Encourage open communication regarding safety concerns and implement a culture of safety in the workplace.
9. Lockout/Tagout:
When performing maintenance or repairs on compressed air systems, follow lockout/tagout procedures to isolate the equipment from energy sources and prevent accidental startup. This ensures the safety of the individuals working on the system.
10. Proper Ventilation:
Ensure proper ventilation in enclosed areas where compressed air is used. Compressed air can displace oxygen, leading to a potential risk of asphyxiation. Adequate ventilation helps maintain a safe breathing environment.
By adhering to these safety precautions, individuals can minimize the risks associated with working with compressed air and create a safer work environment.
What are the safety considerations when operating an air compressor?
Operating an air compressor requires careful attention to safety to prevent accidents, injuries, and equipment damage. Here are some important safety considerations to keep in mind:
1. Read the Manual: Before operating an air compressor, thoroughly read and understand the manufacturer’s instruction manual. Familiarize yourself with the specific safety guidelines, recommended operating procedures, and any specific precautions or warnings provided by the manufacturer.
2. Proper Ventilation: Ensure that the area where the air compressor is operated has adequate ventilation. Compressed air can produce high levels of heat and exhaust gases. Good ventilation helps dissipate heat, prevent the buildup of fumes, and maintain a safe working environment.
3. Personal Protective Equipment (PPE): Always wear appropriate personal protective equipment, including safety glasses or goggles, hearing protection, and non-slip footwear. Depending on the task, additional PPE such as gloves, a dust mask, or a face shield may be necessary to protect against specific hazards.
4. Pressure Relief: Air compressors should be equipped with pressure relief valves or devices to prevent overpressurization. Ensure that these safety features are in place and functioning correctly. Regularly inspect and test the pressure relief mechanism to ensure its effectiveness.
5. Secure Connections: Use proper fittings, hoses, and couplings to ensure secure connections between the air compressor, air tools, and accessories. Inspect all connections before operation to avoid leaks or sudden hose disconnections, which can cause injuries or damage.
6. Inspect and Maintain: Regularly inspect the air compressor for any signs of damage, wear, or leaks. Ensure that all components, including hoses, fittings, and safety devices, are in good working condition. Follow the manufacturer’s recommended maintenance schedule to keep the compressor in optimal shape.
7. Electrical Safety: If the air compressor is electric-powered, take appropriate electrical safety precautions. Use grounded outlets and avoid using extension cords unless approved for the compressor’s power requirements. Protect electrical connections from moisture and avoid operating the compressor in wet or damp environments.
8. Safe Start-Up and Shut-Down: Properly start and shut down the air compressor following the manufacturer’s instructions. Ensure that all air valves are closed before starting the compressor and release all pressure before performing maintenance or repairs.
9. Training and Competence: Ensure that operators are adequately trained and competent in using the air compressor and associated tools. Provide training on safe operating procedures, hazard identification, and emergency response protocols.
10. Emergency Preparedness: Have a clear understanding of emergency procedures and how to respond to potential accidents or malfunctions. Know the location of emergency shut-off valves, fire extinguishers, and first aid kits.
By adhering to these safety considerations and implementing proper safety practices, the risk of accidents and injuries associated with operating an air compressor can be significantly reduced. Prioritizing safety promotes a secure and productive working environment.
editor by CX 2023-10-30
China wholesaler 191kw 17bar Diesel Portable Screw Type 2 Stage Compression Oil Cooling Air Compressor air compressor parts
Product Description
Product Description
Diesel mobile screw air compressor
This series of products pay more attention to the structural layout of products and the application of innovative technologies while improving the strength of the machine body. The self-developed cooler is equipped with fans with corresponding speed ratio, which can ignore all the high temperature weather. Diesel engines operating at economic speeds can improve fuel economy while operating at low noise. The double-door design greatly solves the trouble of inconvenient replacement of filter element during maintenance.
| TECHNICAL SPECIFICATIONS | |
| Type | Screw Air Compressor |
| Item | 21/17 |
| Rated FAD | 21 m³/min |
| Rate Pressure | 17 bar |
| Diesel Brand | Yuchai Diesel |
| Engine Power | 191KW |
| Compression stage | 2 Stage |
| Whole Machine walking mode | 4wheels |
| Dimensions (L*W*H) | 3200*2000*2600mm |
| Weight | 3700KG |
Detailed Photos
Packaging & Shipping
Company Profile
FAQ
Q1: Are you factory or trade company?
A1: We are factory. And we have ourselves trading company.
Q2: What the exactly address of your factory?
A2: Our company is located in Kaixuan Road ,Economic Zone HangZhou, ZHangZhoug, China
Q3: Warranty terms of your machine?
A3: One year warranty for the machine and technical support according to your needs.
Q4: Will you provide some spare parts of the machines?
A4: Yes, of course.
Q5: What about the voltage of products? Can they be customized?
A5: Yes, of course. The voltage can be customized according to your equirement.
Q6: Which payment term can you accept?
A6: 30% T/T in advanced, 70% T/T against the B/L copy.
| After-sales Service: | 1 Year |
|---|---|
| Lubrication Style: | Lubricated |
| Cooling System: | Oil Cooling |
| Power Source: | Diesel Engine |
| Cylinder Position: | Angular |
| Structure Type: | Closed Type |
| Customization: |
Available
|
|
|---|
What role do air dryers play in compressed air systems?
Air dryers play a crucial role in compressed air systems by removing moisture and contaminants from the compressed air. Compressed air, when generated, contains water vapor from the ambient air, which can condense and cause issues in the system and end-use applications. Here’s an overview of the role air dryers play in compressed air systems:
1. Moisture Removal:
Air dryers are primarily responsible for removing moisture from the compressed air. Moisture in compressed air can lead to problems such as corrosion in the system, damage to pneumatic tools and equipment, and compromised product quality in manufacturing processes. Air dryers utilize various techniques, such as refrigeration, adsorption, or membrane separation, to reduce the dew point of the compressed air and eliminate moisture.
2. Contaminant Removal:
In addition to moisture, compressed air can also contain contaminants like oil, dirt, and particles. Air dryers help in removing these contaminants to ensure clean and high-quality compressed air. Depending on the type of air dryer, additional filtration mechanisms may be incorporated to enhance the removal of oil, particulates, and other impurities from the compressed air stream.
3. Protection of Equipment and Processes:
By removing moisture and contaminants, air dryers help protect the downstream equipment and processes that rely on compressed air. Moisture and contaminants can negatively impact the performance, reliability, and lifespan of pneumatic tools, machinery, and instrumentation. Air dryers ensure that the compressed air supplied to these components is clean, dry, and free from harmful substances, minimizing the risk of damage and operational issues.
4. Improved Productivity and Efficiency:
Utilizing air dryers in compressed air systems can lead to improved productivity and efficiency. Dry and clean compressed air reduces the likelihood of equipment failures, downtime, and maintenance requirements. It also prevents issues such as clogging of air lines, malfunctioning of pneumatic components, and inconsistent performance of processes. By maintaining the quality of compressed air, air dryers contribute to uninterrupted operations, optimized productivity, and cost savings.
5. Compliance with Standards and Specifications:
Many industries and applications have specific standards and specifications for the quality of compressed air. Air dryers play a vital role in meeting these requirements by ensuring that the compressed air meets the desired quality standards. This is particularly important in industries such as food and beverage, pharmaceuticals, electronics, and automotive, where clean and dry compressed air is essential for product integrity, safety, and regulatory compliance.
By incorporating air dryers into compressed air systems, users can effectively control moisture and contaminants, protect equipment and processes, enhance productivity, and meet the necessary quality standards for their specific applications.
How are air compressors employed in the mining industry?
Air compressors play a crucial role in the mining industry, providing reliable and efficient power for various mining operations. Here are some common applications of air compressors in mining:
1. Exploration and Drilling:
Air compressors are used during exploration and drilling activities in the mining industry. Compressed air is used to power drilling rigs, pneumatic hammers, and other drilling equipment. The high-pressure air generated by the compressor helps in drilling boreholes, extracting core samples, and exploring potential mineral deposits.
2. Ventilation and Air Quality Control:
Air compressors are employed in underground mining to provide ventilation and control air quality. Compressed air is used to operate ventilation fans and air circulation systems, ensuring adequate airflow and removing harmful gases, dust, and fumes from the mining tunnels and work areas.
3. Material Conveyance:
In mining operations, air compressors are used for material conveyance. Pneumatic systems powered by air compressors are utilized to transport materials such as coal, ore, and other minerals. Compressed air is used to operate pneumatic conveyors, pumps, and material handling equipment, allowing for efficient and controlled movement of bulk materials.
4. Dust Suppression:
Air compressors are employed for dust suppression in mining areas. Compressed air is used to spray water or other suppressants to control dust generated during mining activities. This helps in maintaining a safe and healthy work environment, reducing the risks associated with dust inhalation and improving visibility.
5. Instrumentation and Control:
Air compressors are used for instrumentation and control purposes in mining operations. Compressed air is utilized to power pneumatic control systems, control valves, and actuators. These systems regulate the flow of fluids, control equipment movements, and ensure the proper functioning of various mining processes.
6. Explosive Applications:
In mining, air compressors are used for explosive applications. Compressed air is employed to power pneumatic tools used for rock fragmentation, such as rock drills and pneumatic breakers. The controlled power of compressed air enables safe and efficient rock breaking without the need for traditional explosives.
7. Maintenance and Repair:
Air compressors are essential for maintenance and repair activities in the mining industry. Compressed air is used for cleaning machinery, removing debris, and powering pneumatic tools for equipment maintenance and repair tasks. The versatility and portability of air compressors make them valuable assets in maintaining mining equipment.
It is important to note that different mining operations may have specific requirements and considerations when selecting and using air compressors. The size, capacity, and features of air compressors can vary based on the specific mining application and environmental conditions.
By utilizing air compressors effectively, the mining industry can benefit from increased productivity, improved safety, and efficient operation of various mining processes.
What is the role of air compressor tanks?
Air compressor tanks, also known as receiver tanks or air receivers, play a crucial role in the operation of air compressor systems. They serve several important functions:
1. Storage and Pressure Regulation: The primary role of an air compressor tank is to store compressed air. As the compressor pumps air into the tank, it accumulates and pressurizes the air. The tank acts as a reservoir, allowing the compressor to operate intermittently while providing a steady supply of compressed air during periods of high demand. It helps regulate and stabilize the pressure in the system, reducing pressure fluctuations and ensuring a consistent supply of air.
2. Condensation and Moisture Separation: Compressed air contains moisture, which can condense as the air cools down inside the tank. Air compressor tanks are equipped with moisture separators or drain valves to collect and remove this condensed moisture. The tank provides a space for the moisture to settle, allowing it to be drained out periodically. This helps prevent moisture-related issues such as corrosion, contamination, and damage to downstream equipment.
3. Heat Dissipation: During compression, air temperature increases. The air compressor tank provides a larger surface area for the compressed air to cool down and dissipate heat. This helps prevent overheating of the compressor and ensures efficient operation.
4. Pressure Surge Mitigation: Air compressor tanks act as buffers to absorb pressure surges or pulsations that may occur during compressor operation. These surges can be caused by variations in demand, sudden changes in airflow, or the cyclic nature of reciprocating compressors. The tank absorbs these pressure fluctuations, reducing stress on the compressor and other components, and providing a more stable and consistent supply of compressed air.
5. Energy Efficiency: Air compressor tanks contribute to energy efficiency by reducing the need for the compressor to run continuously. The compressor can fill the tank during periods of low demand and then shut off when the desired pressure is reached. This allows the compressor to operate in shorter cycles, reducing energy consumption and minimizing wear and tear on the compressor motor.
6. Emergency Air Supply: In the event of a power outage or compressor failure, the stored compressed air in the tank can serve as an emergency air supply. This can provide temporary air for critical operations, allowing time for maintenance or repairs to be carried out without disrupting the overall workflow.
Overall, air compressor tanks provide storage, pressure regulation, moisture separation, heat dissipation, pressure surge mitigation, energy efficiency, and emergency backup capabilities. They are vital components that enhance the performance, reliability, and longevity of air compressor systems in various industrial, commercial, and personal applications.
editor by CX 2023-10-26
China best 15HP Screw Movable Industrial Air Compressor with Detective Sensor air compressor oil
Product Description
Product Description
Specification
| Product name | Industrial air compressor |
| Voltage: | 380V/50HZ, 110v 220v 380v 440v customizable |
| Discharge temperature: | Ambient temperature + 15ºC |
| Warranty Service: | Video technical support |
| Cooling mode | Air cooling |
| Ambient temperature | -5 – +45ºC |
| Warranty of core components: | 1.5 years |
Details
About US
Contact US
We are a professional manufacturer of air compressor. Feel free to discuss with me about technical problems or air compressor requirements. Do you have the resources here? We can cooperate and win-win!
| After-sales Service: | Accept |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Cylinder Arrangement: | Balanced Opposed Arrangement |
| Cylinder Position: | Angular |
| Samples: |
US$ 5000/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
.webp)
Can air compressors be used for gas compression and storage?
Yes, air compressors can be used for gas compression and storage. While air compressors are commonly used to compress and store air, they can also be utilized for compressing and storing other gases, depending on the specific application requirements. Here’s how air compressors can be used for gas compression and storage:
Gas Compression:
Air compressors can compress various gases by utilizing the same principles applied to compressing air. The compressor takes in the gas at a certain pressure, and through the compression process, it increases the pressure and reduces the volume of the gas. This compressed gas can then be used for different purposes, such as in industrial processes, gas pipelines, or storage systems.
Gas Storage:
Air compressors can also be used for gas storage by compressing the gas into storage vessels or tanks. The compressed gas is stored at high pressure within these vessels until it is needed for use. Gas storage is commonly employed in industries where a continuous and reliable supply of gas is required, such as in natural gas storage facilities or for storing compressed natural gas (CNG) used as a fuel for vehicles.
Gas Types:
While air compressors are primarily designed for compressing air, they can be adapted to handle various gases, including but not limited to:
- Nitrogen
- Oxygen
- Hydrogen
- Carbon dioxide
- Natural gas
- Refrigerant gases
It’s important to note that when using air compressors for gas compression and storage, certain considerations must be taken into account. These include compatibility of the compressor materials with the specific gas being compressed, ensuring proper sealing to prevent gas leaks, and adhering to safety regulations and guidelines for handling and storing compressed gases.
By leveraging the capabilities of air compressors, it is possible to compress and store gases efficiently, providing a reliable supply for various industrial, commercial, and residential applications.
How do you maintain proper air quality in compressed air systems?
Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality:
1. Air Filtration:
Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness.
2. Moisture Control:
Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness.
3. Oil Removal:
If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal.
4. Regular Maintenance:
Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers.
5. Air Receiver Tank Maintenance:
Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system.
6. Air Quality Testing:
Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards.
7. Education and Training:
Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes.
8. Documentation and Record-Keeping:
Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system’s performance over time and provides a reference for troubleshooting or compliance purposes.
By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.
.webp)
How does an air compressor work?
An air compressor works by using mechanical energy to compress and pressurize air, which is then stored and used for various applications. Here’s a detailed explanation of how an air compressor operates:
1. Air Intake: The air compressor draws in ambient air through an intake valve or filter. The air may pass through a series of filters to remove contaminants such as dust, dirt, and moisture, ensuring the compressed air is clean and suitable for its intended use.
2. Compression: The intake air enters a compression chamber, typically consisting of one or more pistons or a rotating screw mechanism. As the piston moves or the screw rotates, the volume of the compression chamber decreases, causing the air to be compressed. This compression process increases the pressure and reduces the volume of the air.
3. Pressure Build-Up: The compressed air is discharged into a storage tank or receiver where it is held at a high pressure. The tank allows the compressed air to be stored for later use and helps to maintain a consistent supply of compressed air, even during periods of high demand.
4. Pressure Regulation: Air compressors often have a pressure regulator that controls the output pressure of the compressed air. This allows the user to adjust the pressure according to the requirements of the specific application. The pressure regulator ensures that the compressed air is delivered at the desired pressure level.
5. Release and Use: When compressed air is needed, it is released from the storage tank or receiver through an outlet valve or connection. The compressed air can then be directed to the desired application, such as pneumatic tools, air-operated machinery, or other pneumatic systems.
6. Continued Operation: The air compressor continues to operate as long as there is a demand for compressed air. When the pressure in the storage tank drops below a certain level, the compressor automatically starts again to replenish the compressed air supply.
Additionally, air compressors may include various components such as pressure gauges, safety valves, lubrication systems, and cooling mechanisms to ensure efficient and reliable operation.
In summary, an air compressor works by drawing in air, compressing it to increase its pressure, storing the compressed air, regulating the output pressure, and releasing it for use in various applications. This process allows for the generation of a continuous supply of compressed air for a wide range of industrial, commercial, and personal uses.
editor by CX 2023-10-24
China Custom Oil Cooling Diesel Engine Portable Industrial 25bar Screw High Pressure Air Compressor with Great quality
Product Description
Product Description
Diesel mobile screw air compressor
This series of products pay more attention to the structural layout of products and the application of innovative technologies while improving the strength of the machine body. The self-developed cooler is equipped with fans with corresponding speed ratio, which can ignore all the high temperature weather. Diesel engines operating at economic speeds can improve fuel economy while operating at low noise. The double-door design greatly solves the trouble of inconvenient replacement of filter element during maintenance.
| TECHNICAL SPECIFICATIONS | |
| Type | Screw Air Compressor |
| Item | 31-25 |
| Rated FAD | 31 m³/min |
| Rate Pressure | 25 bar |
| Diesel Brand | Yuchai Diesel |
| Engine Power | 295KW |
| Compression stage | 2 Stage |
| Whole Machine walking mode | Crawler |
| Dimensions (L*W*H) | 3442*1956*2220mm |
| Weight | 4500KG |
Detailed Photos
Packaging & Shipping
Company Profile
FAQ
Q1: Are you factory or trade company?
A1: We are factory. And we have ourselves trading company.
Q2: What the exactly address of your factory?
A2: Our company is located in Kaixuan Road ,Economic Zone HangZhou, ZHangZhoug, China
Q3: Warranty terms of your machine?
A3: One year warranty for the machine and technical support according to your needs.
Q4: Will you provide some spare parts of the machines?
A4: Yes, of course.
Q5: What about the voltage of products? Can they be customized?
A5: Yes, of course. The voltage can be customized according to your equirement.
Q6: Which payment term can you accept?
A6: 30% T/T in advanced, 70% T/T against the B/L copy.
| After-sales Service: | 1 Year |
|---|---|
| Lubrication Style: | Lubricated |
| Cooling System: | Oil Cooling |
| Power Source: | Diesel Engine |
| Cylinder Position: | Angular |
| Structure Type: | Closed Type |
| Customization: |
Available
|
|
|---|
What are the advantages of using an air compressor in construction?
Using an air compressor in construction offers numerous advantages that contribute to increased efficiency, productivity, and versatility. Here are some key benefits of using air compressors in construction:
- Powering Pneumatic Tools: Air compressors are commonly used to power a wide range of pneumatic tools on construction sites. Tools such as jackhammers, nail guns, impact wrenches, drills, and sanders can be operated using compressed air. Pneumatic tools are often preferred due to their lightweight, compact design and ability to deliver high torque or impact force.
- Efficient Operation: Air compressors provide a continuous and reliable source of power for pneumatic tools, allowing for uninterrupted operation without the need for frequent battery changes or recharging. This helps to maintain a smooth workflow and reduces downtime.
- Portability: Many construction air compressors are designed to be portable, featuring wheels or handles for easy maneuverability on job sites. Portable air compressors can be transported to different areas of the construction site as needed, providing power wherever it is required.
- Versatility: Air compressors are versatile tools that can be used for various applications in construction. Apart from powering pneumatic tools, they can also be utilized for tasks such as inflating tires, cleaning debris, operating air-operated pumps, and powering air horns.
- Increased Productivity: The efficient operation and power output of air compressors enable construction workers to complete tasks more quickly and effectively. Pneumatic tools powered by air compressors often offer higher performance and faster operation compared to their electric or manual counterparts.
- Cost Savings: Air compressors can contribute to cost savings in construction projects. Pneumatic tools powered by air compressors are generally more durable and have longer lifespans compared to electric tools. Additionally, since air compressors use compressed air as their power source, they do not require the purchase or disposal of batteries or fuel, reducing ongoing operational expenses.
- Reduced Electrocution Risk: Construction sites can be hazardous environments, with the risk of electrocution from electrical tools or equipment. By utilizing air compressors and pneumatic tools, the reliance on electrical power is minimized, reducing the risk of electrocution accidents.
It is important to select the appropriate air compressor for construction applications based on factors such as required air pressure, volume, portability, and durability. Regular maintenance, including proper lubrication and cleaning, is crucial to ensure the optimal performance and longevity of air compressors in construction settings.
In summary, the advantages of using air compressors in construction include powering pneumatic tools, efficient operation, portability, versatility, increased productivity, cost savings, and reduced electrocution risk, making them valuable assets on construction sites.
How do you maintain proper air quality in compressed air systems?
Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality:
1. Air Filtration:
Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness.
2. Moisture Control:
Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness.
3. Oil Removal:
If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal.
4. Regular Maintenance:
Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers.
5. Air Receiver Tank Maintenance:
Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system.
6. Air Quality Testing:
Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards.
7. Education and Training:
Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes.
8. Documentation and Record-Keeping:
Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system’s performance over time and provides a reference for troubleshooting or compliance purposes.
By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.
Can you explain the basics of air compressor terminology?
Understanding the basic terminology related to air compressors can help in better comprehension of their operation and discussions related to them. Here are some essential terms related to air compressors:
1. CFM (Cubic Feet per Minute): CFM is a unit of measurement that denotes the volumetric flow rate of compressed air. It indicates the amount of air a compressor can deliver within a minute and is a crucial factor in determining the compressor’s capacity.
2. PSI (Pounds per Square Inch): PSI is a unit of measurement used to quantify pressure. It represents the force exerted by the compressed air on a specific area. PSI is a vital specification for understanding the pressure capabilities of an air compressor and determining its suitability for various applications.
3. Duty Cycle: Duty cycle refers to the percentage of time an air compressor can operate in a given time period. It indicates the compressor’s ability to handle continuous operation without overheating or experiencing performance issues. For instance, a compressor with a 50% duty cycle can run for half the time in a given hour or cycle.
4. Horsepower (HP): Horsepower is a unit used to measure the power output of a compressor motor. It indicates the motor’s capacity to drive the compressor pump and is often used as a reference for comparing different compressor models.
5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air delivered by the compressor. It helps in stabilizing pressure fluctuations, allowing for a more consistent supply of compressed air during peak demand periods.
6. Single-Stage vs. Two-Stage: These terms refer to the number of compression stages in a reciprocating air compressor. In a single-stage compressor, air is compressed in a single stroke of the piston, while in a two-stage compressor, it undergoes initial compression in one stage and further compression in a second stage, resulting in higher pressures.
7. Oil-Free vs. Oil-Lubricated: These terms describe the lubrication method used in air compressors. Oil-free compressors have internal components that do not require oil lubrication, making them suitable for applications where oil contamination is a concern. Oil-lubricated compressors use oil for lubrication, enhancing durability and performance but requiring regular oil changes and maintenance.
8. Pressure Switch: A pressure switch is an electrical component that automatically starts and stops the compressor motor based on the pre-set pressure levels. It helps maintain the desired pressure range in the receiver tank and protects the compressor from over-pressurization.
9. Regulator: A regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications and ensures a consistent and safe supply of compressed air.
These are some of the fundamental terms associated with air compressors. Familiarizing yourself with these terms will aid in understanding and effectively communicating about air compressors and their functionality.
editor by CX 2023-10-20